There is an increasing interest in the development of Mg alloys,both for industrial and biomedical applications,due to their favorable characteristics such as being lightweight and robust.However,the inadequate corros...There is an increasing interest in the development of Mg alloys,both for industrial and biomedical applications,due to their favorable characteristics such as being lightweight and robust.However,the inadequate corrosion resistance and lack of antibacterial properties pose significant challenges in the industrial and biomedical applications,necessitating the implementation of advanced coating engineering techniques.Plasma electrolytic oxidation(PEO)has emerged as a preferred coating technique because of its distinctive properties and successful surface modification results.However,there is a continuous need for further enhancements to optimize the performance and functionalities of protective surface treatments.The integration of layered double hydroxide(LDH)into PEO coatings on Mg alloys presents a promising approach to bolstering protective properties.This thorough review delves into the latest developments in integrating LDH into PEO coatings for corrosion-related purposes.It particularly emphasizes the significant improvements in corrosion resistance,antibacterial effectiveness,and photocatalytic performance resulting from the incorporation of LDH into PEO coatings.The two key mechanisms that enhance the corrosion resistance of PEO coatings containing LDH are the anion exchangeability of the LDH structure and the pore-sealing effect.Moreover,the antibacterial activity of PEO coatings with LDH stemmed from the release of antibacterial agents stored within the LDH structure,alterations in pH levels,and the photothermal conversion property.Furthermore,by incorporating LDH into PEO coatings,new opportunities emerge for tackling environmental issues through boosted photocatalytic properties,especially in the realm of pollutant degradation.展开更多
This study explores the potential of LDH flakes decorated with metallic oxide nanoparticles to function as both anti-corrosion barriers against chloride anions and heterogeneous photocatalysts for tetracycline degrada...This study explores the potential of LDH flakes decorated with metallic oxide nanoparticles to function as both anti-corrosion barriers against chloride anions and heterogeneous photocatalysts for tetracycline degradation under visible light.The process involves modifying the primarily MgO-based inorganic porous film by growing a MgFe LDH film,followed by the individual and dual incorporation of SnO_(2)and WO_(3)nanoparticles.The dual incorporation of these nanoparticles into the LDH matrix leads to synergistic interactions,effectively sealing pre-existing defects within LDH flakes and facilitating the in-situ formation of catalytic sites through oxidation and the induction of surface oxygen vacancy defects,which synergistically contribute to the enhancement of both electrochemical and photocatalytic activities.The enhanced electrochemical stability is reflected in a significant reduction in corrosion current density by 4 orders of magnitude compared to unmodified porous film.Additionally,the decorated film demonstrates sustained photocatalytic functionality,achieving significant degradation(95.5%)of tetracycline within two hours.This study presents a novel approach,highlighting the dual effectiveness of LDHs decorated by dual metal oxides as an anti-corrosive agent and photocatalyst,with promising implications for environmental remediation and wastewater purification.展开更多
Corrosion is a pervasive phenomenon affecting materials across a multitude of scales,from the atomic to the macroscopic.This review paper presents a comprehensive examination of the methodologies employed in the analy...Corrosion is a pervasive phenomenon affecting materials across a multitude of scales,from the atomic to the macroscopic.This review paper presents a comprehensive examination of the methodologies employed in the analysis of magnesium corrosion,including electrochemical,non-electrochemical and analytical approaches,emphasizing the need for a diverse array of analytical tools to understand the complex interplay between corrosion,microstructure,and the dissolution mechanisms of magnesium alloys.The research showcases the utility of specific tools like SEM/EDS and SKPFM for targeted site analysis,while XPS and FTIR provide a broader perspective on specimen surfaces.The paper also discusses the value of in-situ analysis techniques,which allow for the real-time observation of corrosion processes,offering a dynamic view of the emergence and evolution of corrosion products.These in-situ methods stand in contrast to ex-situ analyses,which only permit post-experimental evaluation.By highlighting the capabilities of various analytical tools,from those that reveal surface layer details to those that probe deeper structures,and from those that detect primary elements to those that trace minute quantities of impurities,this study underscores the intricate nature of corrosion and the critical role of advanced analytical techniques in fostering a deeper understanding of material degradation.The findings advocate for the increased application of in-situ analysis in magnesium corrosion research,as it provides a more immediate and accurate depiction of corrosion dynamics,potentially leading to more effective corrosion prevention and control strategies.展开更多
Magnesium(Mg)alloys are lightweight materials with excellent mechanical properties,making them attractive for various applications,including aerospace,automotive,and biomedical industries.However,the practical applica...Magnesium(Mg)alloys are lightweight materials with excellent mechanical properties,making them attractive for various applications,including aerospace,automotive,and biomedical industries.However,the practical application of Mg alloys is limited due to their high susceptibility to corrosion.Plasma electrolytic oxidation(PEO),or micro-arc oxidation(MAO),is a coating method that boosts Mg alloys'corrosion resistance.However,despite the benefits of PEO coatings,they can still exhibit certain limitations,such as failing to maintain long-term protection as a result of their inherent porosity.To address these challenges,researchers have suggested the use of inhibitors in combination with PEO coatings on Mg alloys.Inhibitors are chemical compounds that can be incorporated into the coating or applied as a post-treatment to further boost the corrosion resistance of the PEO-coated Mg alloys.Corrosion inhibitors,whether organic or inorganic,can act by forming a protective barrier,hindering the corrosion process,or modifying the surface properties to reduce susceptibility to corrosion.Containers can be made of various materials,including polyelectrolyte shells,layered double hydroxides,polymer shells,and mesoporous inorganic materials.Encapsulating corrosion inhibitors in containers fully compatible with the coating matrix and substrate is a promising approach for their incorporation.Laboratory studies of the combination of inhibitors with PEO coatings on Mg alloys have shown promising results,demonstrating significant corrosion mitigation,extending the service life of Mg alloy components in aggressive environments,and providing self-healing properties.In general,this review presents available information on the incorporation of inhibitors with PEO coatings,which can lead to improved performance of Mg alloy components in demanding environments.展开更多
In the pursuit of multifunctional coatings,the controlled growth of materials on stationary platforms holds paramount importance for achieving superior corrosion protection and optimal photocatalytic performance.This ...In the pursuit of multifunctional coatings,the controlled growth of materials on stationary platforms holds paramount importance for achieving superior corrosion protection and optimal photocatalytic performance.This study introduces a cutting-edge approach,intertwining bifunctional metal-organic frameworks(MOFs)seamlessly into defective MgO layers produced by the anodic oxidation of AZ31 alloy.Key metallic oxides of Zn,Sn,and V take center stage as metallic sources for MOF formation,complemented by the organic prowess of L-Tryptophan as anα-amino acid linker.Leveraging the electronic structure of metallic oxides reacting with tryptophan molecules,controlled morphologies with distinct characteristics are induced on the defective surface of the MgO layer,enabling the precise modulation of surface defects.The hybrid composite demonstrates an adaptive microstructure in diverse aqueous environments,offering dual functionality with electrochemical stability and visible light photocatalytic activity for crystal violet degradation.Among the samples,the SnOF complex exhibited remarkable electrochemical stability with a low corrosion current density of 7.50×10^(−10)A·cm^(−2),along with a 94.56%degradation efficiency after 90 min under visible light exposure.The VOF complex,under similar visible light conditions,demonstrated exceptional performance with a higher degradation efficiency of 97.79%and excellent electrochemical stability characterized by a corrosion current density of 3.26×10^(−9)A·cm^(−2).Additionally,Density Functional Theory(DFT)computations shed light on the basic bonding patterns between MOFs and inorganic components,providing electronic understanding of their electrochemical and photocatalytic activities.展开更多
Repair welding of AA 6082-T6 joints was carried out using ER 4043 filler through the TIG welding process with or without pulsed current.Microstructure and mechanical characteristics of the joints before and after repa...Repair welding of AA 6082-T6 joints was carried out using ER 4043 filler through the TIG welding process with or without pulsed current.Microstructure and mechanical characteristics of the joints before and after repairing were investigated by examining macrostructure,microstructure,and distributions of porosity in the weld metal(WM),and by hardness,tensile,and bending tests.We observed that the welding current,phase transformations in heat-affected zone(HAZ)and porosity introduced in the WM during welding influence on its mechanical properties in sequence.The experimental results showed that the bead width and penetration as well as size of pores in the joints were mainly influenced by the welding currents.The sound joints were obtained at a welding current of 140 A with or without pulsed current when welding speed and gas flow rate were set at 20 cm·min-1 and 15 L·min-1,respectively.Among them,the decrease in mechanical properties of repair weld(RW)was directly related to the phase transformations in the over-ageing zone due to the double welding thermal cycles and elevated distribution of porosity in the WM.In addition,it was observed that the comparatively smaller grain size and lower porosity in WM of the RW produced by pulsed TIG welding gave a positive effect on its mechanical properties.展开更多
Polyethylene glycol(PEG)was added at different concentrations to the blend of poly(L-lactic acid)(PLLA)and poly(D,L-lactic acid)(PDLLA)to tailor the properties.The differential scanning calorimetry(DSC)measurement sho...Polyethylene glycol(PEG)was added at different concentrations to the blend of poly(L-lactic acid)(PLLA)and poly(D,L-lactic acid)(PDLLA)to tailor the properties.The differential scanning calorimetry(DSC)measurement showed that all blends were miscible due to shifting a single glass transition temperature into a lower temperature for increasing PEG content.The DSC,FTIR,and XRD results implied the crystallinity enhancement for PEG content until 8 wt%,then decreased at 12 wt%PEG.The XRD result indicated the homo crystalline phase formation in all blends and no stereocomplex crystal.The in vitro degradation study indicated that PEG content is proportional to the degradation rate.The highest weight loss after 28 days was achieved at 12 wt%PEG.The FTIR analysis showed a structural evolution overview during hydrolytic degradation,viz.increasing and decreasing crystallinity during 14 days for the blend without and with PEG,respectively.In conclusion,the PEG addition increased crystallinity and degradation rate of the PLLA/PDLLA mixture,but PEG higher amounts led to a decrease in crystallinity,and the weight loss was intensified.This can be useful for tuning PLA-based biomaterials with the desired physicochemical properties and appropriate degradation rates for applications in drug delivery/tissue engineering.展开更多
Magnesium(Mg)is a widely used and attractive metal,known for its unique physical and chemical properties,and it has been employed in the manufacture of many practical materials.Layered Double Hydroxides(LDHs),particul...Magnesium(Mg)is a widely used and attractive metal,known for its unique physical and chemical properties,and it has been employed in the manufacture of many practical materials.Layered Double Hydroxides(LDHs),particularly Mg-based LDHs,rank among the most prevalent two-dimensional materials utilized in separation processes,which include adsorption,extraction,and membrane technology.The high popularity of Mg-based LDHs in separation applications can be attributed to their properties,such as excellent hydrophilicity,high surface area,ion exchangeability,and adjustable interlayer space.Currently,polymer membranes play a pivotal role in semi-industrial and industrial separation processes.Consequently,the development of polymer membranes and the mitigation of their limitations have emerged as compelling topics for researchers.Several methods exist to enhance the separation performance and anti-fouling properties of polymer membranes.Among these,incorporating additives into the membrane polymer matrix stands out as a cost-effective,straightforward,readily available,and efficient approach.The use of Mg-based LDHs,either in combination with other materials or as a standalone additive in the polymer membrane matrix,represents a promising strategy to bolster the separation and anti-fouling efficacy of flat sheet mixed matrix polymer membranes.This review highlights Mg-based LDHs as high-potential additives designed to refine flat sheet mixed matrix polymer membranes for applications in wastewater treatment and brackish water desalination.展开更多
Modulating metal-organic framework’s(MOF)crystallinity and size using a polymer,in conjunction with a high surface area of layered double hydroxide,yields an effective strategy for concurrently enhancing the electroc...Modulating metal-organic framework’s(MOF)crystallinity and size using a polymer,in conjunction with a high surface area of layered double hydroxide,yields an effective strategy for concurrently enhancing the electrochemical and photocatalytic performance.In this study,we present the development of an optimized nanocomposite,denoted as 0.5PVP/ZIF-67,developed on AZ31 magnesium alloy,serving as an efficient and durable multifunctional coating.This novel strategy aims to enhance the overall performance of the porous coating through the integration of microarc oxidation(MAO),ZnFe LDH backbone,and ZIF-67 formation facilitated by the addition of polyvinylpyrrolidone(PVP),resulting in a three-dimensional,highly efficient,and multifunctional material.The incorporation of 0.5 g of PVP proved to be effective in the size modulation of ZIF-67,which formed a corrosion-resistant top layer,improving the total polarization resistance(R_(p)=8.20×10^(8)).The dual functionality exhibited by this hybrid architecture positions it as a promising candidate for mitigating environmental pollution,degrading 97.93%of Rhodamine B dye in 45 min.Moreover,the sample displayed exceptional degradation efficiency(96.17%)after 5 cycles.This study illuminates the potential of nanocomposites as electrochemically stable and photocatalytically active materials,laying the foundation for the advancements of next-generation multifunctional frameworks.展开更多
Plasma Electrolyte Oxidation(PEO)process has increasingly been employed to improve magnesium surface properties by fabrication of an MgO-based coating.Originating from conventional anodizing procedures,this high-volta...Plasma Electrolyte Oxidation(PEO)process has increasingly been employed to improve magnesium surface properties by fabrication of an MgO-based coating.Originating from conventional anodizing procedures,this high-voltage process produces an adhesive ceramic film on the surface.The present article provides a comprehensive review around mechanisms of PEO coatings fabrication and their different properties.Due to complexity of PEO coatings formation,a complete explanation regarding fabrication mechanisms of PEO coatings has not yet been proposed;however,the most important advancements in the field of fabrication mechanisms of PEO coatings were gathered in this work.Mechanisms of PEO coatings fabrication on magnesium were reviewed considering voltage–time plots,optical spectrometry,acoustic emission spectrometry and electronic properties of the ceramic film.Afterwards,the coatings properties,affecting parameters and improvement strategies were discussed.In addition,corrosion resistance of coatings,important factors in corrosion resistance and methods for corrosion resistance improvement were considered.Tribological properties(important factors and improvement methods)of coatings were also studied.Since magnesium and its alloys are broadly used in biological applications,the biological properties of PEO coatings,important factors in their biological performance and existing methods for improvement of coatings were explained.Addition of ceramic based nanoparticles and formation of nanocomposite coatings may considerably influence properties of plasma electrolyte oxidation coatings.Nanocomposite coatings properties and nanoparticles adsorption mechanisms were included in a separate sector.Another method to improve coatings properties is formation of hybrid coatings on PEO coatings which was discussed in the end.展开更多
The microstructure and mechanical properties of Inconel 625 alloy fabricated by wire arc additive manufacturing process were evaluated under as-prepared and heat-treated conditions.A dendritic Ni-based solid solution ...The microstructure and mechanical properties of Inconel 625 alloy fabricated by wire arc additive manufacturing process were evaluated under as-prepared and heat-treated conditions.A dendritic Ni-based solid solution phase along with(Nb,Ti)C carbide,Laves,and δ-Ni3Nb secondary phases were developed in the microstructure of the as-prepared alloy.Solution heat treatment led to the dissolution of Laves and Ni3Nb phases.In addition,dendrites were replaced with large columnar grains.Aging heat treatment resulted in the formation of grain boundary M23C6 carbide and nanometric γ''precipitates.Hardness,yield and tensile strengths,as well as elongation of the as-prepared part,were close to those of the cast alloy and its fracture occurred in a transgranular ductile mode.Solution heat treatment improved hardness and yield strength and declined the elongation,but it did not have a considerable impact on the tensile strength.Furthermore,aging heat treatment caused the tensile properties to deteriorate and changed the fracture to a mixture of transgranular ductile and intergranular brittle mode.展开更多
The hot deformation characteristics of 1.4462 duplex stainless steel （DSS） were analyzed by considering strain partitioning between austenite and ferrite constituents. The individual behavior of ferrite and austenit...The hot deformation characteristics of 1.4462 duplex stainless steel （DSS） were analyzed by considering strain partitioning between austenite and ferrite constituents. The individual behavior of ferrite and austenite in microstructure was studied in an iso-stress condition. Hot compression tests were performed at temperatures of 800-1100~C and strain rates of 0.001-1 s-1. The flow stress was modeled by a hyperbolic sine constitutive equation, the corresponding constants and apparent activation energies were determined for the studied alloys. The constitutive equation and law of mixture were used to measure the contribution factor of each phase at any given strain. It is found that the contribution factor of ferrite exponentially declines as the Zener-HoUomon parameter （Z） increases. On the contrary, the austenite contribution polynomially increases with the increase of Z. At low Z values below 2.6. x 1015 （lnZ---35.5）, a negative contribution factor is determined for austenite that is attributed to dynamic recrystallization. At high Z values, the contribution factor of austenite is about two orders of magnitude greater than that of ferrite, and therefore, austenite can accommodate more strain. Microstructural characterization via electron back-scattered diffraction （EBSD） confirms the mechanical results and shows that austenite recrystallization is possible only at high temperature and low strain rate.展开更多
Semi-solid metal processing is being developed in die casting applications to give several cost benefits. To efficiently apply this emerging technology, it is important to understand the evolution of microstructure in...Semi-solid metal processing is being developed in die casting applications to give several cost benefits. To efficiently apply this emerging technology, it is important to understand the evolution of microstructure in semi-solid slurries for the control of the theological behavior in semi-solid state. An experimental apparatus was developed which can capture the grain structure at different times at early stages to understand how the semi-solid structure evolves. In this technique, semi-solid slurry was produced by injecting fine gas bubbles into the melt through a graphite diffuser during solidification. Then, a copper quenching mold was used to draw some semi-solid slurry into a thin channel. The semi-solid slurry was then rapidly frozen in the channel giving the microstructure of the slurry at the desired time. Samples of semi-solid 356 aluminum alloy were taken at different gas injection times of 1, 5, 10, 15, 20, 30, 35, 40, and 45 s. Analysis of the microstructure suggests that the fragmentation by remelting mechanism should be responsible for the formation of globular structure in this rheocasting process.展开更多
The aim of the present study was to investigate the modeling and prediction of the high temperature flow characteristics of a cast magnesium(Mg-Al-Ca)alloy by both constitutive equation and ANN model.Toward this end,h...The aim of the present study was to investigate the modeling and prediction of the high temperature flow characteristics of a cast magnesium(Mg-Al-Ca)alloy by both constitutive equation and ANN model.Toward this end,hot compression experiments were performed in 250-450℃and in strain rates of 0.001-1 s^(−1).The true stress of alloy was first and foremost described by the hyperbolic sine function in an Arrhenius-type of constitutive equation taking the effects of strain,strain rate and temperature into account.Predictions indicated that unlike low strain rates and high temperature with dominant DRX activation,in relatively high strain rate and low temperature values,the precision of the models become decreased due to activation of twinning phenomenon.At that moment and for a better evaluation of twinning effect during deformation,a feed-forward back propagation ANN was developed to study the flow behavior of the investigated alloy.Then,the performance of the two suggested models has been assessed using a statistical criterion.The comparative assessment of the gained results specifies that the well-trained ANN is much more precise and accurate than the constitutive equations in predicting the hot flow behavior.展开更多
A 92WC-8Co powder mixture with 33 nm WC grains was prepared by strengthening ball milling and was then sintered by spark plasma sintering （SPS） at 1000-1200℃ for 5-18 rain under 10-25 kN, respectively. Movement of ...A 92WC-8Co powder mixture with 33 nm WC grains was prepared by strengthening ball milling and was then sintered by spark plasma sintering （SPS） at 1000-1200℃ for 5-18 rain under 10-25 kN, respectively. Movement of the position of low punch shown shrinkage of the sintered body began above 800℃. The shrinkage slowly rose as the temperature rose from 800 to 1000℃ and then quickly rose at above 1000℃ and then gradually rose at above 1150℃. The densities of the samples increased with an increase in sintering temperature, rapidly below 1100℃, and then gradually above 1100℃. WC grains grow gradually with increasing sintering temperature. The powder was sintered to near full density at 1100℃ for 5 rain under 10 kN. The best result of the sample with 275 nm WC grains and no pores was obtained at 1150℃ under 10 kN for 5 rain. The research found the graphite die had a function of carburization, which could compensate the sintered body for the lack of carbon, and had the normal microstructure.展开更多
The formation mechanisms and growth kinetics of Al3 Ni and Al3Ni2 in Ni-Al diffusion couple prepared by electrodeposition of Ni on Al substrate were investigated. The nickel coating with 20 μm thickness was applied o...The formation mechanisms and growth kinetics of Al3 Ni and Al3Ni2 in Ni-Al diffusion couple prepared by electrodeposition of Ni on Al substrate were investigated. The nickel coating with 20 μm thickness was applied on 6061 aluminum alloy by direct current electroplating. The samples were then heat-treated for different durations at 450, 500 and 550 °C under argon atmosphere. The intermetallic phases were identified by means of scanning electron microscopy（SEM）, energy dispersive spectrometry（EDS） and X-ray diffraction（XRD）. The results showed that the formation of intermetallic phases consisted of two important steps. The first step was the lateral growth of intermetallic phase from separate sites, resulting in the formation of a continuous layer. The second step was the growth of the continuous intermetallic layer in the direction perpendicular to the interface. However, excessive increase in thickness of intermetallic phases led to the detachment of reaction products, i.e., Al3 Ni and Al3Ni2, from the substrate. It was also observed that aluminum was the dominant diffusing element during Al3 Ni growth, while nickel diffusion was dominant during Al3Ni2 growth. The growth kinetics of both Al3 Ni and Al3Ni2 phases obeyed a parabolic law.展开更多
Several rheocasting processes are developed or applied worldwide in the metal forming industry.One of the new rheocasting processes is the gas induced semi-solid(GISS) process.The GISS process utilizes the principle o...Several rheocasting processes are developed or applied worldwide in the metal forming industry.One of the new rheocasting processes is the gas induced semi-solid(GISS) process.The GISS process utilizes the principle of rapid heat extraction and vigorous local extraction using the injection of fine gas bubbles through a graphite diffuser.Several forming processes such as die casting,squeeze casting,gravity casting,and rheo-extrusion of the semi-solid slurries prepared by the GISS process have also been conducted.The GISS process is capable of processing various alloys including cast aluminum alloys,die casting aluminum alloys,wrought aluminum alloys,and zinc alloys.The GISS process is currently developed to be used commercially in the industry with the focus on forming semi-solid slurries containing low fractions solid(< 0.25) into parts.The research and development activities of the GISS process were discussed and the status of the industrial developments of this process was reported.展开更多
Oxidation behaviors of Ni(Cr)-TiB2 coating deposited by HVOF technique were studied at 800,900 and 1 000℃in air. The microstructures of as-sprayed and oxidized coatings were characterized by X-ray diffractometry(XRD)...Oxidation behaviors of Ni(Cr)-TiB2 coating deposited by HVOF technique were studied at 800,900 and 1 000℃in air. The microstructures of as-sprayed and oxidized coatings were characterized by X-ray diffractometry(XRD)and scanning electron microscopy(SEM).After oxidation at 800℃,a thin and adherent oxide layer was formed on the surface of the coating.With increasing exposure temperature,the thickness of the oxide layer increased;and at 1 000℃the oxide layer separated from the coating.Investigation of the kinetics of oxidation by using the thermogravimetric analysis(TGA)technique shows a parabolic oxidation rate.展开更多
The gas induced semi-solid(GISS) is a rheocasting process that produces semi-solid slurry by applying fine gas bubble injection through a graphite diffuser.The process is developed to be used in the die casting indust...The gas induced semi-solid(GISS) is a rheocasting process that produces semi-solid slurry by applying fine gas bubble injection through a graphite diffuser.The process is developed to be used in the die casting industry.To apply the GISS process with a die casting process,a GISS maker unit is designed and attached to a conventional die casting machine with little modifications.The commercial parts are developed and produced by the GISS die casting process.The GISS die casting shows the feasibility to produce industrial parts with aluminum 7075 and A356 with lower porosity than liquid die casting.展开更多
The feasibility of semi-solid die casting of ADC12 aluminum alloy was studied. The effects of plunger speed, gate thickness, and solid fraction of the slurry on the defects were determined. The defects investigated ar...The feasibility of semi-solid die casting of ADC12 aluminum alloy was studied. The effects of plunger speed, gate thickness, and solid fraction of the slurry on the defects were determined. The defects investigated are gas and shrinkage porosity. In the experiments, semi-solid slurry was prepared by the gas-induced semi-solid （GISS） technique. Then, the slurry was transferred to the shot sleeve and injected into the die. The die and shot sleeve temperatures were kept at 180 ℃ and 250 ℃, respectively. The results show that the samples produced by the GISS die casting give little porosity, no blister and uniform microstructure. From all the results, it can be concluded that the GISS process is feasible to apply in the ADC12 aluminum die casting process. In addition, the GISS process can give improved properties such as decreased porosity and increased microstructure uniformity.展开更多
文摘There is an increasing interest in the development of Mg alloys,both for industrial and biomedical applications,due to their favorable characteristics such as being lightweight and robust.However,the inadequate corrosion resistance and lack of antibacterial properties pose significant challenges in the industrial and biomedical applications,necessitating the implementation of advanced coating engineering techniques.Plasma electrolytic oxidation(PEO)has emerged as a preferred coating technique because of its distinctive properties and successful surface modification results.However,there is a continuous need for further enhancements to optimize the performance and functionalities of protective surface treatments.The integration of layered double hydroxide(LDH)into PEO coatings on Mg alloys presents a promising approach to bolstering protective properties.This thorough review delves into the latest developments in integrating LDH into PEO coatings for corrosion-related purposes.It particularly emphasizes the significant improvements in corrosion resistance,antibacterial effectiveness,and photocatalytic performance resulting from the incorporation of LDH into PEO coatings.The two key mechanisms that enhance the corrosion resistance of PEO coatings containing LDH are the anion exchangeability of the LDH structure and the pore-sealing effect.Moreover,the antibacterial activity of PEO coatings with LDH stemmed from the release of antibacterial agents stored within the LDH structure,alterations in pH levels,and the photothermal conversion property.Furthermore,by incorporating LDH into PEO coatings,new opportunities emerge for tackling environmental issues through boosted photocatalytic properties,especially in the realm of pollutant degradation.
基金supported by the National Research Foundation of Korea(NRF)funded by the Korean government(MSIT)(no.2022R1A2C1006743)。
文摘This study explores the potential of LDH flakes decorated with metallic oxide nanoparticles to function as both anti-corrosion barriers against chloride anions and heterogeneous photocatalysts for tetracycline degradation under visible light.The process involves modifying the primarily MgO-based inorganic porous film by growing a MgFe LDH film,followed by the individual and dual incorporation of SnO_(2)and WO_(3)nanoparticles.The dual incorporation of these nanoparticles into the LDH matrix leads to synergistic interactions,effectively sealing pre-existing defects within LDH flakes and facilitating the in-situ formation of catalytic sites through oxidation and the induction of surface oxygen vacancy defects,which synergistically contribute to the enhancement of both electrochemical and photocatalytic activities.The enhanced electrochemical stability is reflected in a significant reduction in corrosion current density by 4 orders of magnitude compared to unmodified porous film.Additionally,the decorated film demonstrates sustained photocatalytic functionality,achieving significant degradation(95.5%)of tetracycline within two hours.This study presents a novel approach,highlighting the dual effectiveness of LDHs decorated by dual metal oxides as an anti-corrosive agent and photocatalyst,with promising implications for environmental remediation and wastewater purification.
文摘Corrosion is a pervasive phenomenon affecting materials across a multitude of scales,from the atomic to the macroscopic.This review paper presents a comprehensive examination of the methodologies employed in the analysis of magnesium corrosion,including electrochemical,non-electrochemical and analytical approaches,emphasizing the need for a diverse array of analytical tools to understand the complex interplay between corrosion,microstructure,and the dissolution mechanisms of magnesium alloys.The research showcases the utility of specific tools like SEM/EDS and SKPFM for targeted site analysis,while XPS and FTIR provide a broader perspective on specimen surfaces.The paper also discusses the value of in-situ analysis techniques,which allow for the real-time observation of corrosion processes,offering a dynamic view of the emergence and evolution of corrosion products.These in-situ methods stand in contrast to ex-situ analyses,which only permit post-experimental evaluation.By highlighting the capabilities of various analytical tools,from those that reveal surface layer details to those that probe deeper structures,and from those that detect primary elements to those that trace minute quantities of impurities,this study underscores the intricate nature of corrosion and the critical role of advanced analytical techniques in fostering a deeper understanding of material degradation.The findings advocate for the increased application of in-situ analysis in magnesium corrosion research,as it provides a more immediate and accurate depiction of corrosion dynamics,potentially leading to more effective corrosion prevention and control strategies.
文摘Magnesium(Mg)alloys are lightweight materials with excellent mechanical properties,making them attractive for various applications,including aerospace,automotive,and biomedical industries.However,the practical application of Mg alloys is limited due to their high susceptibility to corrosion.Plasma electrolytic oxidation(PEO),or micro-arc oxidation(MAO),is a coating method that boosts Mg alloys'corrosion resistance.However,despite the benefits of PEO coatings,they can still exhibit certain limitations,such as failing to maintain long-term protection as a result of their inherent porosity.To address these challenges,researchers have suggested the use of inhibitors in combination with PEO coatings on Mg alloys.Inhibitors are chemical compounds that can be incorporated into the coating or applied as a post-treatment to further boost the corrosion resistance of the PEO-coated Mg alloys.Corrosion inhibitors,whether organic or inorganic,can act by forming a protective barrier,hindering the corrosion process,or modifying the surface properties to reduce susceptibility to corrosion.Containers can be made of various materials,including polyelectrolyte shells,layered double hydroxides,polymer shells,and mesoporous inorganic materials.Encapsulating corrosion inhibitors in containers fully compatible with the coating matrix and substrate is a promising approach for their incorporation.Laboratory studies of the combination of inhibitors with PEO coatings on Mg alloys have shown promising results,demonstrating significant corrosion mitigation,extending the service life of Mg alloy components in aggressive environments,and providing self-healing properties.In general,this review presents available information on the incorporation of inhibitors with PEO coatings,which can lead to improved performance of Mg alloy components in demanding environments.
基金supported by the National Research Foundation of Korea(NRF)funded by the Korean government(MSIT)(No.2022R1A2C1006743).
文摘In the pursuit of multifunctional coatings,the controlled growth of materials on stationary platforms holds paramount importance for achieving superior corrosion protection and optimal photocatalytic performance.This study introduces a cutting-edge approach,intertwining bifunctional metal-organic frameworks(MOFs)seamlessly into defective MgO layers produced by the anodic oxidation of AZ31 alloy.Key metallic oxides of Zn,Sn,and V take center stage as metallic sources for MOF formation,complemented by the organic prowess of L-Tryptophan as anα-amino acid linker.Leveraging the electronic structure of metallic oxides reacting with tryptophan molecules,controlled morphologies with distinct characteristics are induced on the defective surface of the MgO layer,enabling the precise modulation of surface defects.The hybrid composite demonstrates an adaptive microstructure in diverse aqueous environments,offering dual functionality with electrochemical stability and visible light photocatalytic activity for crystal violet degradation.Among the samples,the SnOF complex exhibited remarkable electrochemical stability with a low corrosion current density of 7.50×10^(−10)A·cm^(−2),along with a 94.56%degradation efficiency after 90 min under visible light exposure.The VOF complex,under similar visible light conditions,demonstrated exceptional performance with a higher degradation efficiency of 97.79%and excellent electrochemical stability characterized by a corrosion current density of 3.26×10^(−9)A·cm^(−2).Additionally,Density Functional Theory(DFT)computations shed light on the basic bonding patterns between MOFs and inorganic components,providing electronic understanding of their electrochemical and photocatalytic activities.
基金Funded by the Center of Excellence in Metals and Materials Engineering(CEMME),Faculty of Engineering,Prince of Songkla UniversitySupported by the National Science,Research and Innovation Fund(NSRF)and Prince of Songkla University(No.ENG6505079S)。
文摘Repair welding of AA 6082-T6 joints was carried out using ER 4043 filler through the TIG welding process with or without pulsed current.Microstructure and mechanical characteristics of the joints before and after repairing were investigated by examining macrostructure,microstructure,and distributions of porosity in the weld metal(WM),and by hardness,tensile,and bending tests.We observed that the welding current,phase transformations in heat-affected zone(HAZ)and porosity introduced in the WM during welding influence on its mechanical properties in sequence.The experimental results showed that the bead width and penetration as well as size of pores in the joints were mainly influenced by the welding currents.The sound joints were obtained at a welding current of 140 A with or without pulsed current when welding speed and gas flow rate were set at 20 cm·min-1 and 15 L·min-1,respectively.Among them,the decrease in mechanical properties of repair weld(RW)was directly related to the phase transformations in the over-ageing zone due to the double welding thermal cycles and elevated distribution of porosity in the WM.In addition,it was observed that the comparatively smaller grain size and lower porosity in WM of the RW produced by pulsed TIG welding gave a positive effect on its mechanical properties.
基金Funding Statement:This work was supported by Universitas Indonesia under Grant PUTI 2020(No.NKB-4325/UN2.RST/HKP.05.00/2020).
文摘Polyethylene glycol(PEG)was added at different concentrations to the blend of poly(L-lactic acid)(PLLA)and poly(D,L-lactic acid)(PDLLA)to tailor the properties.The differential scanning calorimetry(DSC)measurement showed that all blends were miscible due to shifting a single glass transition temperature into a lower temperature for increasing PEG content.The DSC,FTIR,and XRD results implied the crystallinity enhancement for PEG content until 8 wt%,then decreased at 12 wt%PEG.The XRD result indicated the homo crystalline phase formation in all blends and no stereocomplex crystal.The in vitro degradation study indicated that PEG content is proportional to the degradation rate.The highest weight loss after 28 days was achieved at 12 wt%PEG.The FTIR analysis showed a structural evolution overview during hydrolytic degradation,viz.increasing and decreasing crystallinity during 14 days for the blend without and with PEG,respectively.In conclusion,the PEG addition increased crystallinity and degradation rate of the PLLA/PDLLA mixture,but PEG higher amounts led to a decrease in crystallinity,and the weight loss was intensified.This can be useful for tuning PLA-based biomaterials with the desired physicochemical properties and appropriate degradation rates for applications in drug delivery/tissue engineering.
文摘Magnesium(Mg)is a widely used and attractive metal,known for its unique physical and chemical properties,and it has been employed in the manufacture of many practical materials.Layered Double Hydroxides(LDHs),particularly Mg-based LDHs,rank among the most prevalent two-dimensional materials utilized in separation processes,which include adsorption,extraction,and membrane technology.The high popularity of Mg-based LDHs in separation applications can be attributed to their properties,such as excellent hydrophilicity,high surface area,ion exchangeability,and adjustable interlayer space.Currently,polymer membranes play a pivotal role in semi-industrial and industrial separation processes.Consequently,the development of polymer membranes and the mitigation of their limitations have emerged as compelling topics for researchers.Several methods exist to enhance the separation performance and anti-fouling properties of polymer membranes.Among these,incorporating additives into the membrane polymer matrix stands out as a cost-effective,straightforward,readily available,and efficient approach.The use of Mg-based LDHs,either in combination with other materials or as a standalone additive in the polymer membrane matrix,represents a promising strategy to bolster the separation and anti-fouling efficacy of flat sheet mixed matrix polymer membranes.This review highlights Mg-based LDHs as high-potential additives designed to refine flat sheet mixed matrix polymer membranes for applications in wastewater treatment and brackish water desalination.
基金supported by the National Research Foundation of Korea(NRF)funded by the Korean government(MSIT)(No.2022R1A2C1006743).
文摘Modulating metal-organic framework’s(MOF)crystallinity and size using a polymer,in conjunction with a high surface area of layered double hydroxide,yields an effective strategy for concurrently enhancing the electrochemical and photocatalytic performance.In this study,we present the development of an optimized nanocomposite,denoted as 0.5PVP/ZIF-67,developed on AZ31 magnesium alloy,serving as an efficient and durable multifunctional coating.This novel strategy aims to enhance the overall performance of the porous coating through the integration of microarc oxidation(MAO),ZnFe LDH backbone,and ZIF-67 formation facilitated by the addition of polyvinylpyrrolidone(PVP),resulting in a three-dimensional,highly efficient,and multifunctional material.The incorporation of 0.5 g of PVP proved to be effective in the size modulation of ZIF-67,which formed a corrosion-resistant top layer,improving the total polarization resistance(R_(p)=8.20×10^(8)).The dual functionality exhibited by this hybrid architecture positions it as a promising candidate for mitigating environmental pollution,degrading 97.93%of Rhodamine B dye in 45 min.Moreover,the sample displayed exceptional degradation efficiency(96.17%)after 5 cycles.This study illuminates the potential of nanocomposites as electrochemically stable and photocatalytically active materials,laying the foundation for the advancements of next-generation multifunctional frameworks.
文摘Plasma Electrolyte Oxidation(PEO)process has increasingly been employed to improve magnesium surface properties by fabrication of an MgO-based coating.Originating from conventional anodizing procedures,this high-voltage process produces an adhesive ceramic film on the surface.The present article provides a comprehensive review around mechanisms of PEO coatings fabrication and their different properties.Due to complexity of PEO coatings formation,a complete explanation regarding fabrication mechanisms of PEO coatings has not yet been proposed;however,the most important advancements in the field of fabrication mechanisms of PEO coatings were gathered in this work.Mechanisms of PEO coatings fabrication on magnesium were reviewed considering voltage–time plots,optical spectrometry,acoustic emission spectrometry and electronic properties of the ceramic film.Afterwards,the coatings properties,affecting parameters and improvement strategies were discussed.In addition,corrosion resistance of coatings,important factors in corrosion resistance and methods for corrosion resistance improvement were considered.Tribological properties(important factors and improvement methods)of coatings were also studied.Since magnesium and its alloys are broadly used in biological applications,the biological properties of PEO coatings,important factors in their biological performance and existing methods for improvement of coatings were explained.Addition of ceramic based nanoparticles and formation of nanocomposite coatings may considerably influence properties of plasma electrolyte oxidation coatings.Nanocomposite coatings properties and nanoparticles adsorption mechanisms were included in a separate sector.Another method to improve coatings properties is formation of hybrid coatings on PEO coatings which was discussed in the end.
文摘The microstructure and mechanical properties of Inconel 625 alloy fabricated by wire arc additive manufacturing process were evaluated under as-prepared and heat-treated conditions.A dendritic Ni-based solid solution phase along with(Nb,Ti)C carbide,Laves,and δ-Ni3Nb secondary phases were developed in the microstructure of the as-prepared alloy.Solution heat treatment led to the dissolution of Laves and Ni3Nb phases.In addition,dendrites were replaced with large columnar grains.Aging heat treatment resulted in the formation of grain boundary M23C6 carbide and nanometric γ''precipitates.Hardness,yield and tensile strengths,as well as elongation of the as-prepared part,were close to those of the cast alloy and its fracture occurred in a transgranular ductile mode.Solution heat treatment improved hardness and yield strength and declined the elongation,but it did not have a considerable impact on the tensile strength.Furthermore,aging heat treatment caused the tensile properties to deteriorate and changed the fracture to a mixture of transgranular ductile and intergranular brittle mode.
文摘The hot deformation characteristics of 1.4462 duplex stainless steel （DSS） were analyzed by considering strain partitioning between austenite and ferrite constituents. The individual behavior of ferrite and austenite in microstructure was studied in an iso-stress condition. Hot compression tests were performed at temperatures of 800-1100~C and strain rates of 0.001-1 s-1. The flow stress was modeled by a hyperbolic sine constitutive equation, the corresponding constants and apparent activation energies were determined for the studied alloys. The constitutive equation and law of mixture were used to measure the contribution factor of each phase at any given strain. It is found that the contribution factor of ferrite exponentially declines as the Zener-HoUomon parameter （Z） increases. On the contrary, the austenite contribution polynomially increases with the increase of Z. At low Z values below 2.6. x 1015 （lnZ---35.5）, a negative contribution factor is determined for austenite that is attributed to dynamic recrystallization. At high Z values, the contribution factor of austenite is about two orders of magnitude greater than that of ferrite, and therefore, austenite can accommodate more strain. Microstructural characterization via electron back-scattered diffraction （EBSD） confirms the mechanical results and shows that austenite recrystallization is possible only at high temperature and low strain rate.
基金funded by the Thai Research Fund (Contract No.MRG5280215)the Royal Golden Jubilee Ph.D. Program (Grant No.PHD/0134/2551)
文摘Semi-solid metal processing is being developed in die casting applications to give several cost benefits. To efficiently apply this emerging technology, it is important to understand the evolution of microstructure in semi-solid slurries for the control of the theological behavior in semi-solid state. An experimental apparatus was developed which can capture the grain structure at different times at early stages to understand how the semi-solid structure evolves. In this technique, semi-solid slurry was produced by injecting fine gas bubbles into the melt through a graphite diffuser during solidification. Then, a copper quenching mold was used to draw some semi-solid slurry into a thin channel. The semi-solid slurry was then rapidly frozen in the channel giving the microstructure of the slurry at the desired time. Samples of semi-solid 356 aluminum alloy were taken at different gas injection times of 1, 5, 10, 15, 20, 30, 35, 40, and 45 s. Analysis of the microstructure suggests that the fragmentation by remelting mechanism should be responsible for the formation of globular structure in this rheocasting process.
文摘The aim of the present study was to investigate the modeling and prediction of the high temperature flow characteristics of a cast magnesium(Mg-Al-Ca)alloy by both constitutive equation and ANN model.Toward this end,hot compression experiments were performed in 250-450℃and in strain rates of 0.001-1 s^(−1).The true stress of alloy was first and foremost described by the hyperbolic sine function in an Arrhenius-type of constitutive equation taking the effects of strain,strain rate and temperature into account.Predictions indicated that unlike low strain rates and high temperature with dominant DRX activation,in relatively high strain rate and low temperature values,the precision of the models become decreased due to activation of twinning phenomenon.At that moment and for a better evaluation of twinning effect during deformation,a feed-forward back propagation ANN was developed to study the flow behavior of the investigated alloy.Then,the performance of the two suggested models has been assessed using a statistical criterion.The comparative assessment of the gained results specifies that the well-trained ANN is much more precise and accurate than the constitutive equations in predicting the hot flow behavior.
文摘A 92WC-8Co powder mixture with 33 nm WC grains was prepared by strengthening ball milling and was then sintered by spark plasma sintering （SPS） at 1000-1200℃ for 5-18 rain under 10-25 kN, respectively. Movement of the position of low punch shown shrinkage of the sintered body began above 800℃. The shrinkage slowly rose as the temperature rose from 800 to 1000℃ and then quickly rose at above 1000℃ and then gradually rose at above 1150℃. The densities of the samples increased with an increase in sintering temperature, rapidly below 1100℃, and then gradually above 1100℃. WC grains grow gradually with increasing sintering temperature. The powder was sintered to near full density at 1100℃ for 5 rain under 10 kN. The best result of the sample with 275 nm WC grains and no pores was obtained at 1150℃ under 10 kN for 5 rain. The research found the graphite die had a function of carburization, which could compensate the sintered body for the lack of carbon, and had the normal microstructure.
文摘The formation mechanisms and growth kinetics of Al3 Ni and Al3Ni2 in Ni-Al diffusion couple prepared by electrodeposition of Ni on Al substrate were investigated. The nickel coating with 20 μm thickness was applied on 6061 aluminum alloy by direct current electroplating. The samples were then heat-treated for different durations at 450, 500 and 550 °C under argon atmosphere. The intermetallic phases were identified by means of scanning electron microscopy（SEM）, energy dispersive spectrometry（EDS） and X-ray diffraction（XRD）. The results showed that the formation of intermetallic phases consisted of two important steps. The first step was the lateral growth of intermetallic phase from separate sites, resulting in the formation of a continuous layer. The second step was the growth of the continuous intermetallic layer in the direction perpendicular to the interface. However, excessive increase in thickness of intermetallic phases led to the detachment of reaction products, i.e., Al3 Ni and Al3Ni2, from the substrate. It was also observed that aluminum was the dominant diffusing element during Al3 Ni growth, while nickel diffusion was dominant during Al3Ni2 growth. The growth kinetics of both Al3 Ni and Al3Ni2 phases obeyed a parabolic law.
基金supports from several sources including the Thai Research Fund (No. MRG5280215)Prince of Songkla University (No. AGR530031M)the Royal Golden Jubilee Ph.D. Program (No. PHD/0134/2551 and PHD/0173/2550)
文摘Several rheocasting processes are developed or applied worldwide in the metal forming industry.One of the new rheocasting processes is the gas induced semi-solid(GISS) process.The GISS process utilizes the principle of rapid heat extraction and vigorous local extraction using the injection of fine gas bubbles through a graphite diffuser.Several forming processes such as die casting,squeeze casting,gravity casting,and rheo-extrusion of the semi-solid slurries prepared by the GISS process have also been conducted.The GISS process is capable of processing various alloys including cast aluminum alloys,die casting aluminum alloys,wrought aluminum alloys,and zinc alloys.The GISS process is currently developed to be used commercially in the industry with the focus on forming semi-solid slurries containing low fractions solid(< 0.25) into parts.The research and development activities of the GISS process were discussed and the status of the industrial developments of this process was reported.
文摘Oxidation behaviors of Ni(Cr)-TiB2 coating deposited by HVOF technique were studied at 800,900 and 1 000℃in air. The microstructures of as-sprayed and oxidized coatings were characterized by X-ray diffractometry(XRD)and scanning electron microscopy(SEM).After oxidation at 800℃,a thin and adherent oxide layer was formed on the surface of the coating.With increasing exposure temperature,the thickness of the oxide layer increased;and at 1 000℃the oxide layer separated from the coating.Investigation of the kinetics of oxidation by using the thermogravimetric analysis(TGA)technique shows a parabolic oxidation rate.
基金supports from Prince of Songkla University (No.AGR530031M)the Royal Golden Jubilee Ph.D program (No.PHD/0173/2550)
文摘The gas induced semi-solid(GISS) is a rheocasting process that produces semi-solid slurry by applying fine gas bubble injection through a graphite diffuser.The process is developed to be used in the die casting industry.To apply the GISS process with a die casting process,a GISS maker unit is designed and attached to a conventional die casting machine with little modifications.The commercial parts are developed and produced by the GISS die casting process.The GISS die casting shows the feasibility to produce industrial parts with aluminum 7075 and A356 with lower porosity than liquid die casting.
基金funded by the Royal Golden Jubilee Ph.D. Program (Grant No.PHD/0173/2550)the Thai Research Fund (Contract number MRG5280215)Prince of Songkla University (Contract No.AGR530031M)
文摘The feasibility of semi-solid die casting of ADC12 aluminum alloy was studied. The effects of plunger speed, gate thickness, and solid fraction of the slurry on the defects were determined. The defects investigated are gas and shrinkage porosity. In the experiments, semi-solid slurry was prepared by the gas-induced semi-solid （GISS） technique. Then, the slurry was transferred to the shot sleeve and injected into the die. The die and shot sleeve temperatures were kept at 180 ℃ and 250 ℃, respectively. The results show that the samples produced by the GISS die casting give little porosity, no blister and uniform microstructure. From all the results, it can be concluded that the GISS process is feasible to apply in the ADC12 aluminum die casting process. In addition, the GISS process can give improved properties such as decreased porosity and increased microstructure uniformity.
