Improper flow control devices in a multi-strand tundish can cause some problems, for example, liquid steel cannot reach every nozzle at the same time and the liquid steel in nozzles far away from the entry zone has a ...Improper flow control devices in a multi-strand tundish can cause some problems, for example, liquid steel cannot reach every nozzle at the same time and the liquid steel in nozzles far away from the entry zone has a lower temperature. The water model experiment of a six-strand tundish of Tianjin Iron ＆ Steel Co. Ltd. was performed, a new ＂U＂ type baffle was obtained, and its parameters were defined by perpendicular analysis. The ＂U＂ baffle can not only improve those imperfections, but also prolong the residence time of nonmetallic inclusions, which is good for their flotation and separation.展开更多
The calculating models of mass action concentrations for electrolyte aqueous solutions NaBr-H2O, LiNO3-H2O, HNO3-H2O, and KF-H2O have been developed at 298.15 K and their molalities ranging from 0.1 mol/kg to saturati...The calculating models of mass action concentrations for electrolyte aqueous solutions NaBr-H2O, LiNO3-H2O, HNO3-H2O, and KF-H2O have been developed at 298.15 K and their molalities ranging from 0.1 mol/kg to saturation according to the ion and molecule coexistence theory as well as mass action law. The calculated mass action concentration is based on pure species as the standard state and the mole fraction as the concentration unit, and the reported activities are usually based on infinite dilution as the standard state and molality as the concentration unit. Hence, the calculated mass action concentration must be transformed to the same standard state and concentration unit. The transformation coefficients between calculated mass action concentrations and reported activities of the same component fluctuate in a very narrow range. Thus, the transformed mass action concentrations not only agree well with reported activities, but also strictly obey mass action law. The calculated results show that the new developed models can embody the intrinsic structure of investigated four electrolyte aqueous solutions. The results also indicate that mass action law has its widespread applicability to electrolyte binary aqueous solutions.展开更多
The 1：1 water model of a twin-roll strip caster was set up based on the Froude number and the Reynolds number similarity criteria. A new type metal delivery system was designed for the twin-roll strip caster. The lev...The 1：1 water model of a twin-roll strip caster was set up based on the Froude number and the Reynolds number similarity criteria. A new type metal delivery system was designed for the twin-roll strip caster. The level fluctuation and the fluid flow in the pool of the water model were measured using the level detector and the 3D-LDV （laser Doppler velocimetry） technology. It is shown that a wedged delivery system can produce the desirable level fluctuation and even fluid flow distribution in the pool Numerical simulations for the water model were performed. Comparisons between the numerical and physical simulation results show good agreement near the side dams.展开更多
Aluminum-doped zinc oxide （ZnO：Al）, abbreviated as ZAO, is a novel and widely used transparent conductive material. The ZAO powder was synthesized by chemical coprecipitation. The ZAO ceramic sputtering target mate...Aluminum-doped zinc oxide （ZnO：Al）, abbreviated as ZAO, is a novel and widely used transparent conductive material. The ZAO powder was synthesized by chemical coprecipitation. The ZAO ceramic sputtering target materials were fabricated by sintering in air, and ZAO transparent conductive films were prepared by RF magnetron sputtering on glass substrates. XRD proved that such films had an orientation of （002） crystal panel paralleled to the surface of the glass substrate. The average transmittance of the films in the visible region exceeded 80%.展开更多
Microstructures and inclusions in the Si-Mn-Ti deoxidized steels after cooling in the furnace were investigated. The composition and morphology of the inclusions were analyzed using a field emission scanning electron ...Microstructures and inclusions in the Si-Mn-Ti deoxidized steels after cooling in the furnace were investigated. The composition and morphology of the inclusions were analyzed using a field emission scanning electron microscope （FE-SEM） with energy dispersive X-ray spectrometry （EDS）. The kind and composition of the inclusions calculated from the thermodynamic database were in good agreement with the experimental results. There were two main kinds of inclusions formed in the Si-Mn-Ti deoxidized steels. One kind of inclusion was the manganese titanium oxide （Mn-Ti oxide）. Another kind of inclusion was the MnS inclusion with segregation points containing Ti and N. According to the thermodynamic calculation, those segregation points were TiN precipitates. The formation of intragranular ferrite （IGF） microstructures refined the grain size during the austenite-ferrite transformation. The mechanisms of IGF formation were discussed. Mn-Ti oxide inclusions with Mn-depleted zone （MDZ） were effective to be nucleation sites for IGF formation, because the MDZ increased the austenite-ferrite transformation temperature. TiN had the low misfit ratio with IGF, so the TiN precipitated on the MnS surface also promoted the formation of IGF because of decreasing interfacial energies.展开更多
Nucleation of acicular ferrite and its influence factors in non quenched-and-tempered steel was studied by using TEM and thermodynamic calculation. The results show that the complex particles with a center made of Ti ...Nucleation of acicular ferrite and its influence factors in non quenched-and-tempered steel was studied by using TEM and thermodynamic calculation. The results show that the complex particles with a center made of Ti oxide, Al2O3, and silicate and an outside made of a small quantity of mixture of TiN and MnS are able to act as ferrite nucleation nuclei. The acicular ferrite percentage changes little with Ti. When the oxygen content was 80 ppm, the volume percentage of acicular ferrite decreased due to an increase in allotriomorphic ferrite. The larger the cooling rate and the shorter the incubation time, the finer the titanium oxide and the higher the nucleation ratio of acicular ferrite.展开更多
The SMART/ASTC dynamic soft reduction technology of VAI and its application on the 6-strand bloom continuous caster at Pangang, China are presented. The operation results show that soft reduction technology is effecti...The SMART/ASTC dynamic soft reduction technology of VAI and its application on the 6-strand bloom continuous caster at Pangang, China are presented. The operation results show that soft reduction technology is effective to improve the inner quality of continuously cast blooms. At Pangang, both the central porosity and the central segregation ratings are no more than 1.0, the central shrinkage cavity rating is no more than 0.5, and the central segregation index of carbon is no more than 1.05. Rails made from the blooms have excellent quality and are used for high-speed tracks.展开更多
In this article, following a brief introduction concerning experimental measurements of surface and interfacial tensions, methods for calculating surface tension and surface segregation for binary, ternary, and multic...In this article, following a brief introduction concerning experimental measurements of surface and interfacial tensions, methods for calculating surface tension and surface segregation for binary, ternary, and multicomponent high-temperature melts based on Bulter＇s original treatment [ 1] and on available physical properties and thermodynamic data, especially excess Gibbs free energies of bulk phase and surface phase versus temperature obtained from thermodynamic databases using the calculation of phase diagram （CALPHAD） approach, with special attention to the model parameter β, have been described. In addition, the geometric models can be extended to predict surface tensions of multicom- ponent systems from those of sub-binary systems. For illustration, some calculated examples, including Pb-free soldering systems and phase-diagram evaluation of binary alloys in nanoparticle systems are given. On the basis of surface tensions of high-temperature melts, interracial tensions between liquid alloy and molten slag as well as molten slag and molten matter can be calculated using the Girifalco-Good equation [2]. Modifications are suggested in the Nishizawa＇s model [3] for estimation of interracial tension in liquid metal （A）/ceramics （MX） systems so that the calculations can be carried out based on the sublattice model and thermodynamic data, without deliberately differentiating the phase of MX at high temperature. Finally, the derivation of an approximate expression for predicting interfacial tension between the high-temperature multicomponent melts, employing Becker＇s model [4] in conjunction with Bulter＇s equation and inteffacial tension data of the simple systems is described, and some examples concerning pyrometallurgical systems are given for better understanding.展开更多
The experimental data in the MgH2-5at%V composite was summarized and used to investigate the kinetic mechanism of hydrogen absorption and desorption using a new model. The research results indicate that a coincidence ...The experimental data in the MgH2-5at%V composite was summarized and used to investigate the kinetic mechanism of hydrogen absorption and desorption using a new model. The research results indicate that a coincidence of the theoretical calculation values with the experimental data has been reached and the rate-limiting step is hydrogen diffusion through the hydride phase （β phase） with the activation energy of 47.2 kJ per mole H2 for absorption and the diffusion of hydrogen in the a solid solution （α phase） with that of 59.1 kJ per mole H2 for desorption. In addition, the hydriding rate of the MgH2-V composite is 2.9 times faster than that of MgH2 powders when compared with their characteristic absorption time directly.展开更多
The chemical composition in a cross section of a high grade pipeline slab was measured point by point （in a scale of 1 μm） using original position statistic distribution analysis （OPA）. The result indicated that ...The chemical composition in a cross section of a high grade pipeline slab was measured point by point （in a scale of 1 μm） using original position statistic distribution analysis （OPA）. The result indicated that negative segregation strips of Si, Mn, Mo, Ni, Cr, Nb, Cu, Ti, and V exist in the two sides 24 mm away from the central line, with a width of 8-12 mm, Negative segregation inside the central line is more severe than that outside the central line, and the highest positive segregation of the elements appears closely by the inner sides of the negative segregation strips. No obvious negative segregation strip of S and P is found. Segregation of the elements in the central area is higher than that in the outer and inner arc areas. The segregation of C, Ti, S, and P is high and that of Cr, Cu, Si, and Mn is low in the slab.展开更多
Doped Ceria nano-powders were synthesized via a Pechini-type gel rout. The specific surface area of Ce_(0.8)Sm_(0.2)O_(1.9) powder measured by the multilayer BET method is 41 m2.g^(-1). The electrical conductivities o...Doped Ceria nano-powders were synthesized via a Pechini-type gel rout. The specific surface area of Ce_(0.8)Sm_(0.2)O_(1.9) powder measured by the multilayer BET method is 41 m2.g^(-1). The electrical conductivities of Sm_2O_(3)-CeO_2 systems were measured by the ac impedance technique in air at temperatures ranging from 513 to 900 ℃. Typical impedance spectra consist of two depressed semicircles at reduced measuring temperature and one depressed semicircle at elevated measuring temperature respectively, from which the grain interior and grain boundary conductivities were calculated. The relationship between the conductivities of Sm_2O_3 doped CeO_2 (SDC) electrolyte and measuring temperature obeys Arrhenius equation. The grain interior conductivity of SDC varies slightly with improving sintering temperature, while the total conductivity increases with enhancing sintering temperature. The effective index has a significant effect on the ionic conductivity of ceria doped based electrolyte. When the effective index improves, the ionic conductivity increases and the apparent conductance activation energy decreases.展开更多
The hearth of “heat transfer method” and the ceramic cup synthetic hearth bottom of “heart isolation method” are two most popular designs for blast furnace (BF). Although there are successful real examples, some d...The hearth of “heat transfer method” and the ceramic cup synthetic hearth bottom of “heart isolation method” are two most popular designs for blast furnace (BF). Although there are successful real examples, some disadvantages, for instance large heat loss and high cost, still exist for these designs. According to the theory of heat transfer, based on the calculation of temperature distribution of the hearth bottom, it is elucidated that all brick layers at the hearth bottom may not be considered as the only reason why different structures exhibited different temperature distributions although total heat resistance is the same, and then based on the effect of hot metal and cold water on different temperature distribution ranges, the concepts of “heat resistance” and “cooling enhancement” are put forth. Based on this, the disadvantages and the factors affecting temperature distribution, of the two types of hearth bottoms were illustrated. On the basis of these analyses, a novel structure for BF hearth bottom designing that can easily form “self-protecting” slag layer stably, called “the method of gradient brick layout that has an optimum combination of cooling enhancement and heat resistance” was proposed; it can not only prolong the hearth bottom longevity but also reduce the cost and heat loss. Also, the optimum arrangement of thermal couples in hearth bottom was suggested based on the previous studies on erosion prediction carried out by the author.展开更多
The viewpoint about harmful residual element control, the charging structure and its influence on production index due to the diversification of raw material in EAF steelmaking was expatiated. The residual element con...The viewpoint about harmful residual element control, the charging structure and its influence on production index due to the diversification of raw material in EAF steelmaking was expatiated. The residual element control model, the concept of the proportion of iron and steel and the charging structure triangle were putted forward. Based on theoretical calculation and statistical analysis, the influence of charging structure on production index was discussed, and it was found that the utilizing efficiency of energy will reduce as the proportion of iron and steel in EAF steelmaking increases.展开更多
The dephosphorization experiments of low phosphorus containing steel by CaO-based and BaO-based fluxes were carried out. The effects of the oxygen potential in molten steel and the BaO content in the slag on dephospho...The dephosphorization experiments of low phosphorus containing steel by CaO-based and BaO-based fluxes were carried out. The effects of the oxygen potential in molten steel and the BaO content in the slag on dephosphorization and rephosphorization of molten steel were analyzed. The results showed that the dephosphorization ratio of more than 50% and the ultra-low phosphorus content of less than 0.005% in steel were obtained by the three kinds of dephosphorization fluxes as the oxygen potential of molten steel higher than 400×10^-6. Rephosphorization of molten steel was serious as the oxygen content of molten steel lower than 10×10^-6. BaO-based fluxes can improve the dephosphorization effect and reduce the phosphorus pick-up effectively under the condition of weak deoxidization of molten steel （the oxygen potential is about 100×10^-6）, but can not prevent rephosphorization under the condition of deep deoxidization of molten steel （the oxygen potential less than 10×10^-6）.展开更多
The hearth of ＂heat transfer method＂ and the ceramic cup synthetic hearth bottom of ＂heart isolation method＂ are two most popular designs for blast furnace （BF）. Although there are successful real examples, some...The hearth of ＂heat transfer method＂ and the ceramic cup synthetic hearth bottom of ＂heart isolation method＂ are two most popular designs for blast furnace （BF）. Although there are successful real examples, some disadvantages, for instance large heat loss and high cost, still exist for these designs. According to the theory of heat transfer, based on the calculation of temperature distribution of the hearth bottom, it is elucidated that all brick layers at the hearth bottom may not be considered as the only reason why different structures exhibited different temperature distributions although total heat resistance is the same, and then based on the effect of hot metal and cold water on different temperature distribution ranges, the concepts of ＂heat resistance＂ and ＂cooling enhancement＂ are put forth. Based on this, the disadvantages and the factors affecting temperature distribution, of the two types of hearth bottoms were illustrated. On the basis of these analyses, a novel structure for BF hearth bottom designing that can easily form ＂self-protecting＂ slag layer stably, called ＂the method of gradient brick layout that has an optimum combination of cooling enhancement and heat resistance＂ was proposed; it can not only prolong the hearth bottom longevity but also reduce the cost and heat loss. Also, the optimum arrangement of thermal couples in hearth bottom was suggested based on the previous studies on erosion prediction carried out by the author.展开更多
The molar heat capacities of La2Mo209 and La1.9Sr0.1MO209-δ were obtained using the differential scanning calorimetry （DSC） technique in a temperature range from 298 to 1473 K. The DSC curve of La2Mo209 showed an e...The molar heat capacities of La2Mo209 and La1.9Sr0.1MO209-δ were obtained using the differential scanning calorimetry （DSC） technique in a temperature range from 298 to 1473 K. The DSC curve of La2Mo209 showed an endothermal peak around 834 K corresponding to a first-order monoclinic-cubic phase transition, and the enthalpy change accompanying this phase transition is 5.99 kJ/mol. No evident endothermal peak existed in the DSC curve of La1.9Sr0.1MO209-δ, but a broad thermal anomaly existed in its heat capacity curve at around 832 K. In addition, the heat capacity values of La2Mo209 and La1.9Sr0.1MO209-δ began to decrease at 1196 and 1330 K, respectively. The non-transitional heat capacity values of La2Mo209 and La1.9Sr0.1MO209-δ were formulated using multiple regression analysis in two temperature ranges.展开更多
The application of bauxite with low Al2O3 content has been studied in this paper and β-SiAlON has been obtained from two kinds of bauxites （Al2O3 content 68.08 mass% and 46.30 mass% respectively） by aluminum reduct...The application of bauxite with low Al2O3 content has been studied in this paper and β-SiAlON has been obtained from two kinds of bauxites （Al2O3 content 68.08 mass% and 46.30 mass% respectively） by aluminum reduction and nitridation method. The sequence of reactions has been studied using thermal analysis （TG-DTA）, X-ray diffraction （XRD） analysis and scanning electron microscopy （SEM） with EDS. Compared with carbon thermal reduction and nitridation of aluminosilicates employed presently, the reaction in the system of bauxite-Al-N2 occurs at lower temperature. β-SiAlON appears as one of the main products from 1573K and exists stably in the range of the present experimental temperature. The microstructure of β-SiAlON obtained at 1773 K is short column with 5-10μm observed by SEM.展开更多
A new process of extracting vanadium from the stone coal vanadium ore in Fangshankou, Dtmhuang area of Gansu Province, China was introduced. Various leaching experiments were carried out, and the results show that the...A new process of extracting vanadium from the stone coal vanadium ore in Fangshankou, Dtmhuang area of Gansu Province, China was introduced. Various leaching experiments were carried out, and the results show that the vanadium ore in Fangshankou is difficult to process due to its high consumption of acid and the high leaching rate of impurities. However, the leaching rate can be up to 80% and the content of V2O5 in the residue can be between 0.22%-0.25% in the process of ore fme grinding→oxidation roasting→mixing and ripening→aqueous leaching→P2O4 solvent extraction→sulfuric acid stripping→oxidation and precipitation→decomposition by heat. Also, the quality of flaky V205 produced by this process can meet the requirements of GB3283--87. The total leaching rate of vanadium is 70%. Also, three types of wastes are easy to treat. The vanadium extraction process is better in relation to the aspect of environmental protection than the sodium method.展开更多
In the water modeling experiments, three cases were considered, i. e, , a bare tundish, a tundish equipped with a turbulence inhibitor, and a rectangular tundish equipped with weirs （dams） and a turbulence inhibitor...In the water modeling experiments, three cases were considered, i. e, , a bare tundish, a tundish equipped with a turbulence inhibitor, and a rectangular tundish equipped with weirs （dams） and a turbulence inhibitor. Comparing the RTD curves, inclusion separation, and the result of the streamline experiment, it can be found that the tundish equipped with weirs （dams） and a turbulence inhibitor has a great effect on the flow field and the inclusion separation when compared with the sole use or no use of the turbulent inhibitor or weirs （dams）. In addition, the enlargement of the distance between the weir and dam will result in a better effect when the tundish equipped with weirs （dam） and a turbulence inhibitor was used.展开更多
The effect of electric pulse modifying on the solidification structure of an Al-15%Si alloy was investigated. The result shows that the primary silicon disappears sometimes and the eutectic phase is refined after the ...The effect of electric pulse modifying on the solidification structure of an Al-15%Si alloy was investigated. The result shows that the primary silicon disappears sometimes and the eutectic phase is refined after the treatrnent of EP （electric pulse） though there are different modalities in different treating durations. DSC （differential scanning calorimetry） analysis indicates that the super-cooling texture decreases and the freezing range narrows evidently after the electric pulse treatment.展开更多
文摘Improper flow control devices in a multi-strand tundish can cause some problems, for example, liquid steel cannot reach every nozzle at the same time and the liquid steel in nozzles far away from the entry zone has a lower temperature. The water model experiment of a six-strand tundish of Tianjin Iron ＆ Steel Co. Ltd. was performed, a new ＂U＂ type baffle was obtained, and its parameters were defined by perpendicular analysis. The ＂U＂ baffle can not only improve those imperfections, but also prolong the residence time of nonmetallic inclusions, which is good for their flotation and separation.
文摘The calculating models of mass action concentrations for electrolyte aqueous solutions NaBr-H2O, LiNO3-H2O, HNO3-H2O, and KF-H2O have been developed at 298.15 K and their molalities ranging from 0.1 mol/kg to saturation according to the ion and molecule coexistence theory as well as mass action law. The calculated mass action concentration is based on pure species as the standard state and the mole fraction as the concentration unit, and the reported activities are usually based on infinite dilution as the standard state and molality as the concentration unit. Hence, the calculated mass action concentration must be transformed to the same standard state and concentration unit. The transformation coefficients between calculated mass action concentrations and reported activities of the same component fluctuate in a very narrow range. Thus, the transformed mass action concentrations not only agree well with reported activities, but also strictly obey mass action law. The calculated results show that the new developed models can embody the intrinsic structure of investigated four electrolyte aqueous solutions. The results also indicate that mass action law has its widespread applicability to electrolyte binary aqueous solutions.
基金This work was financially supported by the National Natural Science Foundation of Inner Mongolia of China (No.200408020715).
文摘The 1：1 water model of a twin-roll strip caster was set up based on the Froude number and the Reynolds number similarity criteria. A new type metal delivery system was designed for the twin-roll strip caster. The level fluctuation and the fluid flow in the pool of the water model were measured using the level detector and the 3D-LDV （laser Doppler velocimetry） technology. It is shown that a wedged delivery system can produce the desirable level fluctuation and even fluid flow distribution in the pool Numerical simulations for the water model were performed. Comparisons between the numerical and physical simulation results show good agreement near the side dams.
文摘Aluminum-doped zinc oxide （ZnO：Al）, abbreviated as ZAO, is a novel and widely used transparent conductive material. The ZAO powder was synthesized by chemical coprecipitation. The ZAO ceramic sputtering target materials were fabricated by sintering in air, and ZAO transparent conductive films were prepared by RF magnetron sputtering on glass substrates. XRD proved that such films had an orientation of （002） crystal panel paralleled to the surface of the glass substrate. The average transmittance of the films in the visible region exceeded 80%.
文摘Microstructures and inclusions in the Si-Mn-Ti deoxidized steels after cooling in the furnace were investigated. The composition and morphology of the inclusions were analyzed using a field emission scanning electron microscope （FE-SEM） with energy dispersive X-ray spectrometry （EDS）. The kind and composition of the inclusions calculated from the thermodynamic database were in good agreement with the experimental results. There were two main kinds of inclusions formed in the Si-Mn-Ti deoxidized steels. One kind of inclusion was the manganese titanium oxide （Mn-Ti oxide）. Another kind of inclusion was the MnS inclusion with segregation points containing Ti and N. According to the thermodynamic calculation, those segregation points were TiN precipitates. The formation of intragranular ferrite （IGF） microstructures refined the grain size during the austenite-ferrite transformation. The mechanisms of IGF formation were discussed. Mn-Ti oxide inclusions with Mn-depleted zone （MDZ） were effective to be nucleation sites for IGF formation, because the MDZ increased the austenite-ferrite transformation temperature. TiN had the low misfit ratio with IGF, so the TiN precipitated on the MnS surface also promoted the formation of IGF because of decreasing interfacial energies.
基金This work was financially supported by the National Natural Science Foundation of China (No.50574010)the National Doctor-ate Fund of the Ministry of Education of China (No.20060008015)
文摘Nucleation of acicular ferrite and its influence factors in non quenched-and-tempered steel was studied by using TEM and thermodynamic calculation. The results show that the complex particles with a center made of Ti oxide, Al2O3, and silicate and an outside made of a small quantity of mixture of TiN and MnS are able to act as ferrite nucleation nuclei. The acicular ferrite percentage changes little with Ti. When the oxygen content was 80 ppm, the volume percentage of acicular ferrite decreased due to an increase in allotriomorphic ferrite. The larger the cooling rate and the shorter the incubation time, the finer the titanium oxide and the higher the nucleation ratio of acicular ferrite.
文摘The SMART/ASTC dynamic soft reduction technology of VAI and its application on the 6-strand bloom continuous caster at Pangang, China are presented. The operation results show that soft reduction technology is effective to improve the inner quality of continuously cast blooms. At Pangang, both the central porosity and the central segregation ratings are no more than 1.0, the central shrinkage cavity rating is no more than 0.5, and the central segregation index of carbon is no more than 1.05. Rails made from the blooms have excellent quality and are used for high-speed tracks.
基金This study was financially supported by the National Natural Science Foundation of China (Nos. 59934090, 50071009) and the National Doctorate Fund of State Education Ministry of China (No. 2000000802)
文摘In this article, following a brief introduction concerning experimental measurements of surface and interfacial tensions, methods for calculating surface tension and surface segregation for binary, ternary, and multicomponent high-temperature melts based on Bulter＇s original treatment [ 1] and on available physical properties and thermodynamic data, especially excess Gibbs free energies of bulk phase and surface phase versus temperature obtained from thermodynamic databases using the calculation of phase diagram （CALPHAD） approach, with special attention to the model parameter β, have been described. In addition, the geometric models can be extended to predict surface tensions of multicom- ponent systems from those of sub-binary systems. For illustration, some calculated examples, including Pb-free soldering systems and phase-diagram evaluation of binary alloys in nanoparticle systems are given. On the basis of surface tensions of high-temperature melts, interracial tensions between liquid alloy and molten slag as well as molten slag and molten matter can be calculated using the Girifalco-Good equation [2]. Modifications are suggested in the Nishizawa＇s model [3] for estimation of interracial tension in liquid metal （A）/ceramics （MX） systems so that the calculations can be carried out based on the sublattice model and thermodynamic data, without deliberately differentiating the phase of MX at high temperature. Finally, the derivation of an approximate expression for predicting interfacial tension between the high-temperature multicomponent melts, employing Becker＇s model [4] in conjunction with Bulter＇s equation and inteffacial tension data of the simple systems is described, and some examples concerning pyrometallurgical systems are given for better understanding.
基金This project was financially supported by the Science and Technology Committee of Shanghai (No.0452NM002), China Postdoctoral Science Foundation (No.2004036009), and Shanghai Postdoctoral Science Foundation (No.04R214120).
文摘The experimental data in the MgH2-5at%V composite was summarized and used to investigate the kinetic mechanism of hydrogen absorption and desorption using a new model. The research results indicate that a coincidence of the theoretical calculation values with the experimental data has been reached and the rate-limiting step is hydrogen diffusion through the hydride phase （β phase） with the activation energy of 47.2 kJ per mole H2 for absorption and the diffusion of hydrogen in the a solid solution （α phase） with that of 59.1 kJ per mole H2 for desorption. In addition, the hydriding rate of the MgH2-V composite is 2.9 times faster than that of MgH2 powders when compared with their characteristic absorption time directly.
文摘The chemical composition in a cross section of a high grade pipeline slab was measured point by point （in a scale of 1 μm） using original position statistic distribution analysis （OPA）. The result indicated that negative segregation strips of Si, Mn, Mo, Ni, Cr, Nb, Cu, Ti, and V exist in the two sides 24 mm away from the central line, with a width of 8-12 mm, Negative segregation inside the central line is more severe than that outside the central line, and the highest positive segregation of the elements appears closely by the inner sides of the negative segregation strips. No obvious negative segregation strip of S and P is found. Segregation of the elements in the central area is higher than that in the outer and inner arc areas. The segregation of C, Ti, S, and P is high and that of Cr, Cu, Si, and Mn is low in the slab.
文摘Doped Ceria nano-powders were synthesized via a Pechini-type gel rout. The specific surface area of Ce_(0.8)Sm_(0.2)O_(1.9) powder measured by the multilayer BET method is 41 m2.g^(-1). The electrical conductivities of Sm_2O_(3)-CeO_2 systems were measured by the ac impedance technique in air at temperatures ranging from 513 to 900 ℃. Typical impedance spectra consist of two depressed semicircles at reduced measuring temperature and one depressed semicircle at elevated measuring temperature respectively, from which the grain interior and grain boundary conductivities were calculated. The relationship between the conductivities of Sm_2O_3 doped CeO_2 (SDC) electrolyte and measuring temperature obeys Arrhenius equation. The grain interior conductivity of SDC varies slightly with improving sintering temperature, while the total conductivity increases with enhancing sintering temperature. The effective index has a significant effect on the ionic conductivity of ceria doped based electrolyte. When the effective index improves, the ionic conductivity increases and the apparent conductance activation energy decreases.
文摘The hearth of “heat transfer method” and the ceramic cup synthetic hearth bottom of “heart isolation method” are two most popular designs for blast furnace (BF). Although there are successful real examples, some disadvantages, for instance large heat loss and high cost, still exist for these designs. According to the theory of heat transfer, based on the calculation of temperature distribution of the hearth bottom, it is elucidated that all brick layers at the hearth bottom may not be considered as the only reason why different structures exhibited different temperature distributions although total heat resistance is the same, and then based on the effect of hot metal and cold water on different temperature distribution ranges, the concepts of “heat resistance” and “cooling enhancement” are put forth. Based on this, the disadvantages and the factors affecting temperature distribution, of the two types of hearth bottoms were illustrated. On the basis of these analyses, a novel structure for BF hearth bottom designing that can easily form “self-protecting” slag layer stably, called “the method of gradient brick layout that has an optimum combination of cooling enhancement and heat resistance” was proposed; it can not only prolong the hearth bottom longevity but also reduce the cost and heat loss. Also, the optimum arrangement of thermal couples in hearth bottom was suggested based on the previous studies on erosion prediction carried out by the author.
文摘The viewpoint about harmful residual element control, the charging structure and its influence on production index due to the diversification of raw material in EAF steelmaking was expatiated. The residual element control model, the concept of the proportion of iron and steel and the charging structure triangle were putted forward. Based on theoretical calculation and statistical analysis, the influence of charging structure on production index was discussed, and it was found that the utilizing efficiency of energy will reduce as the proportion of iron and steel in EAF steelmaking increases.
文摘The dephosphorization experiments of low phosphorus containing steel by CaO-based and BaO-based fluxes were carried out. The effects of the oxygen potential in molten steel and the BaO content in the slag on dephosphorization and rephosphorization of molten steel were analyzed. The results showed that the dephosphorization ratio of more than 50% and the ultra-low phosphorus content of less than 0.005% in steel were obtained by the three kinds of dephosphorization fluxes as the oxygen potential of molten steel higher than 400×10^-6. Rephosphorization of molten steel was serious as the oxygen content of molten steel lower than 10×10^-6. BaO-based fluxes can improve the dephosphorization effect and reduce the phosphorus pick-up effectively under the condition of weak deoxidization of molten steel （the oxygen potential is about 100×10^-6）, but can not prevent rephosphorization under the condition of deep deoxidization of molten steel （the oxygen potential less than 10×10^-6）.
基金This work was financially supported by the National Natural Science Foundation of China (No.60472095)
文摘The hearth of ＂heat transfer method＂ and the ceramic cup synthetic hearth bottom of ＂heart isolation method＂ are two most popular designs for blast furnace （BF）. Although there are successful real examples, some disadvantages, for instance large heat loss and high cost, still exist for these designs. According to the theory of heat transfer, based on the calculation of temperature distribution of the hearth bottom, it is elucidated that all brick layers at the hearth bottom may not be considered as the only reason why different structures exhibited different temperature distributions although total heat resistance is the same, and then based on the effect of hot metal and cold water on different temperature distribution ranges, the concepts of ＂heat resistance＂ and ＂cooling enhancement＂ are put forth. Based on this, the disadvantages and the factors affecting temperature distribution, of the two types of hearth bottoms were illustrated. On the basis of these analyses, a novel structure for BF hearth bottom designing that can easily form ＂self-protecting＂ slag layer stably, called ＂the method of gradient brick layout that has an optimum combination of cooling enhancement and heat resistance＂ was proposed; it can not only prolong the hearth bottom longevity but also reduce the cost and heat loss. Also, the optimum arrangement of thermal couples in hearth bottom was suggested based on the previous studies on erosion prediction carried out by the author.
基金This work was financially supported by the National Natural Science Foundation of China (No.50604002).
文摘The molar heat capacities of La2Mo209 and La1.9Sr0.1MO209-δ were obtained using the differential scanning calorimetry （DSC） technique in a temperature range from 298 to 1473 K. The DSC curve of La2Mo209 showed an endothermal peak around 834 K corresponding to a first-order monoclinic-cubic phase transition, and the enthalpy change accompanying this phase transition is 5.99 kJ/mol. No evident endothermal peak existed in the DSC curve of La1.9Sr0.1MO209-δ, but a broad thermal anomaly existed in its heat capacity curve at around 832 K. In addition, the heat capacity values of La2Mo209 and La1.9Sr0.1MO209-δ began to decrease at 1196 and 1330 K, respectively. The non-transitional heat capacity values of La2Mo209 and La1.9Sr0.1MO209-δ were formulated using multiple regression analysis in two temperature ranges.
文摘The application of bauxite with low Al2O3 content has been studied in this paper and β-SiAlON has been obtained from two kinds of bauxites （Al2O3 content 68.08 mass% and 46.30 mass% respectively） by aluminum reduction and nitridation method. The sequence of reactions has been studied using thermal analysis （TG-DTA）, X-ray diffraction （XRD） analysis and scanning electron microscopy （SEM） with EDS. Compared with carbon thermal reduction and nitridation of aluminosilicates employed presently, the reaction in the system of bauxite-Al-N2 occurs at lower temperature. β-SiAlON appears as one of the main products from 1573K and exists stably in the range of the present experimental temperature. The microstructure of β-SiAlON obtained at 1773 K is short column with 5-10μm observed by SEM.
文摘A new process of extracting vanadium from the stone coal vanadium ore in Fangshankou, Dtmhuang area of Gansu Province, China was introduced. Various leaching experiments were carried out, and the results show that the vanadium ore in Fangshankou is difficult to process due to its high consumption of acid and the high leaching rate of impurities. However, the leaching rate can be up to 80% and the content of V2O5 in the residue can be between 0.22%-0.25% in the process of ore fme grinding→oxidation roasting→mixing and ripening→aqueous leaching→P2O4 solvent extraction→sulfuric acid stripping→oxidation and precipitation→decomposition by heat. Also, the quality of flaky V205 produced by this process can meet the requirements of GB3283--87. The total leaching rate of vanadium is 70%. Also, three types of wastes are easy to treat. The vanadium extraction process is better in relation to the aspect of environmental protection than the sodium method.
文摘In the water modeling experiments, three cases were considered, i. e, , a bare tundish, a tundish equipped with a turbulence inhibitor, and a rectangular tundish equipped with weirs （dams） and a turbulence inhibitor. Comparing the RTD curves, inclusion separation, and the result of the streamline experiment, it can be found that the tundish equipped with weirs （dams） and a turbulence inhibitor has a great effect on the flow field and the inclusion separation when compared with the sole use or no use of the turbulent inhibitor or weirs （dams）. In addition, the enlargement of the distance between the weir and dam will result in a better effect when the tundish equipped with weirs （dam） and a turbulence inhibitor was used.
基金This work is financially supported by the National High Technology Research and Development Program of China (No.2001AA337040).
文摘The effect of electric pulse modifying on the solidification structure of an Al-15%Si alloy was investigated. The result shows that the primary silicon disappears sometimes and the eutectic phase is refined after the treatrnent of EP （electric pulse） though there are different modalities in different treating durations. DSC （differential scanning calorimetry） analysis indicates that the super-cooling texture decreases and the freezing range narrows evidently after the electric pulse treatment.
