Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-b...Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-bone density make Mg-based alloys good candidates for fabricating surgical bioimplants for use in orthopedic and traumatology treatments.To this end,nowadays additive manufacturing(AM)along with three-dimensional(3D)printing represents a promising manufacturing technique as it allows for the integration of bioimplant design and manufacturing processes specific to given applications.Meanwhile,this technique also faces many new challenges associated with the properties of Mg-based alloys,including high chemical reactivity,potential for combustion,and low vaporization temperature.In this review article,various AM processes to fabricate biomedical implants from Mg-based alloys,along with their metallic microstructure,mechanical properties,biodegradability,biocompatibility,and antibacterial properties,as well as various post-AM treatments were critically reviewed.Also,the challenges and issues involved in AM processes from the perspectives of bioimplant design,properties,and applications were identified;the possibilities and potential scope of the Mg-based scaffolds/implants are discussed and highlighted.展开更多
This work explores the correlation between the characteristics of the cast structure(dendrite growth pattern,dendrite morphology and macro-texture)and strain hardening capacity during high temperature deformation of M...This work explores the correlation between the characteristics of the cast structure(dendrite growth pattern,dendrite morphology and macro-texture)and strain hardening capacity during high temperature deformation of Mg-5Sn-0.3Li-0 and 3Zn multi-component alloys.The three dimensional(3D)morphology of the dendrite structure demonstrates the transition of the growth directions from<1123>,<1120>and<1122>to<1123>and<1120>due to the addition of Zn.The simultaneous effects of growing tendency and the decrement of dendrite coarsening rate at the solidification interval lead to dendrite morphology transition from the globular-like to the hyper-branch structure.This morphology transition results in the variation of the solidification macro-texture,which has effectively influenced the dominant deformation mechanisms(slip/twin activity).The higher activity of the slip systems increases the tendency of the dendrite arms for bending along the deformation direction and fragmentation.Apart from this,the dendrite holding hyper-branch structure with an average thickness below 20μm are more favorable for fragmentation.The dendrite fragmentation leads to considerable softening fractions,and as an effective strain compensation mechanism increases the workability of dendritic structure.展开更多
Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al...Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al/Mg dissimilar bimetals.Magnesium melt was poured at 700 °C,with melt-to-solid volume ratios(Vm/Vs) of 1.5 and 3,into a preheated hollow aluminum cylinder.The preheating temperatures of the solid part were 320,400,and 450 °C,and the constant rotational speed was 1,600 rpm.The cast parts were kept inside the casting machine until reaching the cooling temperature of 150 °C.The result showed that an increase in preheating temperature from 320 to 450 °C led to an enhanced reaction layer thickness.In addition,an increase in the Vm/Vs from 1.5 to 3 resulted in raising the interface thickness from 1.2 to 1.8 mm.Moreover,the interface was not continuously formed when a Vm/Vs of 3 was selected.In this case,the force of contraction overcame the resultant acting force on the interface.An interface formed at the volume ratio of 1.5 was examined using scanning electron microscopy(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS),and the results demonstrated the formation of Al_(3)Mg_(2),Al_(12)Mg_(17) and(δ+Al_(12)Mg_(17)) eutectic structures in the interface.展开更多
The effects of Ca addition on the microstructure and oxidation properties of a new Mg alloy were studied.The oxidation behavior of the alloys was analyzed by thermal analysis and material characterization of the alloy...The effects of Ca addition on the microstructure and oxidation properties of a new Mg alloy were studied.The oxidation behavior of the alloys was analyzed by thermal analysis and material characterization of the alloys exposed in flame environment;and both electrical and induction furnaces.Moreover,the surface layers were characterized using field emission scanning electron microscopy,and X-ray diffraction technique.It was found that increasing the Ca addition reduces the grain size and increases the fraction of the secondary phases,and enhances the mechanical properties.Moreover,increasing the Ca contents resulted in the formation of a dense CaO/MgO layer on the surface prohibited the oxygen diffusion and assisted in protection of the substrate against further oxidation.Therefore,ignition temperature was increased from 680℃ to 890℃ after addition of the Ca element.The mechanical properties and ignition behavior of the current materials was compared with the literature which it showed an excellent combination of the properties in the developed alloys.展开更多
This review paper provides an overview of the micropillar compression technique as applied to magnesium(Mg) and its alloys. It explores the influence of various factors, such as pillar size, shape, temperature, and st...This review paper provides an overview of the micropillar compression technique as applied to magnesium(Mg) and its alloys. It explores the influence of various factors, such as pillar size, shape, temperature, and strain rate on the mechanical properties of Mg.Additionally, the impact of alloying elements, aging, and precipitates in Mg alloys has been extensively examined, revealing their significant influence on mechanical performance. The study highlights the strength and strain hardening improvements in Mg with decreasing pillar size in micropillar compression. Furthermore, the role of precipitates as strengthening agents, affecting deformation mechanisms and overall mechanical response, is explored. These valuable insights are crucial for designing Mg-based materials with enhanced mechanical properties for advanced engineering applications.展开更多
Metal-air battery is an environmental friendly energy storage system with unique open structure.Magnesium(Mg)and its alloys have been extensively attempted as anodes for air batteries due to high theoretical energy de...Metal-air battery is an environmental friendly energy storage system with unique open structure.Magnesium(Mg)and its alloys have been extensively attempted as anodes for air batteries due to high theoretical energy density,low cost,and recyclability.However,the study on Mg-air battery(MAB)is still at the laboratory level currently,mainly owing to the low anodic efficiency caused by the poor corrosion resistance.In order to reduce corrosion losses and achieve optimal utilization efficiency of Mg anode,the design strategies are reviewed from microstructure perspectives.Firstly,the corrosion behaviors have been discussed,especially the negative difference effect derived by hydrogen evolution.Special attention is given to the effect of anode micro-structures on the MAB,which includes grain size,grain orientation,second phases,crystal structure,twins,and dislocations.For further improvement,the discharge performance,long period stacking ordered phase and its enhancing effect are considered.Meanwhile,given the current debates over Mg dendrites,the potential risk,the impact on discharge,and the elimination strategies are discussed.Microstructure control and single crystal would be promising ways for MAB anode.展开更多
Finite element (FE) coupled thermal-mechanical analysis is widely used to predict the deformation and residualstress of wire arc additive manufacturing (WAAM) parts. In this study, an innovative single-layermulti-bead...Finite element (FE) coupled thermal-mechanical analysis is widely used to predict the deformation and residualstress of wire arc additive manufacturing (WAAM) parts. In this study, an innovative single-layermulti-bead profilegeometric modeling method through the isosceles trapezoid function is proposed to build the FE model of theWAAMprocess. Firstly, a straight-line model for overlapping beads based on the parabola function was establishedto calculate the optimal center distance. Then, the isosceles trapezoid-based profile was employed to replace theparabola profiles of the parabola-based overlapping model to establish an innovative isosceles trapezoid-basedmulti-bead overlapping geometric model. The rationality of the isosceles trapezoid-based overlapping model wasconfirmed by comparing the geometric deviation and the heat dissipation performance index of the two overlappingmodels. In addition, the FE-coupled thermal-mechanical analysis, as well as a comparative experiment of thesingle-layer eight-bead deposition process show that the simulation results of the above two models agree with theexperimental results. At the same time, the proposed isosceles trapezoid-based overlappingmodels are all straightlineprofiles, which can be divided into high-quality FE elements. It can improve the modeling efficiency andshorten the simulation calculation time. The innovative modeling method proposed in this study can provide anefficient and high-precision geometricmodelingmethod forWAAMpart FE coupled thermal-mechanical analysis.展开更多
In this study,the effect of strontium addition on hot deformation of AZ61 alloy was investigated by hot compression tests.A reference alloy(AZ61)and an Sr-containing alloy(AZ61+Sr)was cast while their average initial ...In this study,the effect of strontium addition on hot deformation of AZ61 alloy was investigated by hot compression tests.A reference alloy(AZ61)and an Sr-containing alloy(AZ61+Sr)was cast while their average initial grain size were supposed to be about 140 and 40μm,respectively.In AZ61+Sr alloy,the Sr-containing precipitations were stable at homogenization temperature.Analysing the hot compression curves,it was revealed that dynamic recrystallization phenomenon had occurred and controlled the thermomechanical behaviour of the alloys.The derived constitutive equations showed that the hot deformation parameters(n and Q)in AZ61+Sr alloy is smaller than those of AZ61 alloy;this can be related to the small initial grain size and the lower amounts of solute aluminium atoms.The analysis of DRX kinetics along with the micrographs of the deformed microstructures showed that at the same condition the development of DRXed microstructure in AZ61+Sr alloy was faster than AZ61 alloy.The increased recrystallized microstructure was interpretated to be attributed to(1)the more grain boundaries present and(2)the existance of the Al-Mg-Sr precipitations assisted the PSN mechanism.Also,the attenuated intensity of the basal texture of AZ61+Sr was related to the DRX fraction of microstructure.展开更多
The catalyst function was achieved in two regions in an oxygen permeation membrane reactor: H2 dissociated and reacted with lattice oxygen or oxygen ions to form H2 O near the membrane surface. The H2 O formed could r...The catalyst function was achieved in two regions in an oxygen permeation membrane reactor: H2 dissociated and reacted with lattice oxygen or oxygen ions to form H2 O near the membrane surface. The H2 O formed could react with the residual CH4 away from the membrane surface area.展开更多
Corrosion action and passive mechanism of magnesium alloy in the fluoride solution were studied by means of scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), and electrochemistry methods. T...Corrosion action and passive mechanism of magnesium alloy in the fluoride solution were studied by means of scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), and electrochemistry methods. The results show that an insoluble MgF2 film is generated on the surface of magnesium alloy activated in the hydrofluoric acid. And the mass of the deposited MgF2 film may reach a constant value, when the mass ratio of Mg/F on the magnesium alloy surface is fixed at 11.3-1. The activated magnesium alloy gains a ‘passivation state’ in a mixture of sulfuric acid and hydrofluoric acid at a volume ratio of less than 1.2. At the same time the mass of magnesium alloy is maintained as a function of the time. When the ratio is above 1.4, the mass of magnesium alloy rapidly decreases. The passive film formed through adsorption of HF2- (or H2F3-, H3F4-) ions by the deposited MgF2 film can protect the magnesium alloy from corrosion in fluoride solution, but not in non-fluoride solutions. The passive state is maintained for activated magnesium alloy in an acidic sulfuric nickel solution with added fluoride. If fluoride and carbonate are added to the acidic sulfuric nickel solution, a replacement reaction between magnesium alloy and solution takes place.展开更多
The lignin-cellulosic texture of wood was used to produce two-dimensional(2D) carbon/carbon(C/C) composites using coal tar pitch. Ash content tests were conducted to select two samples among the different kinds of woo...The lignin-cellulosic texture of wood was used to produce two-dimensional(2D) carbon/carbon(C/C) composites using coal tar pitch. Ash content tests were conducted to select two samples among the different kinds of woods present in Iran, including walnut, white poplar, cherry, willow, buttonwood, apricots, berry, and blue wood. Walnut and white poplar with ash contents of 1.994wt% and 0.351wt%, respectively, were selected. The behavior of these woods during pyrolysis was investigated by differential thermal analysis(DTA) and thermo gravimetric(TG) analysis. The bulk density and open porosity were measured after carbonization and densification. The microstructural characteristics of samples were investigated by scanning electron microscopy(SEM), X-ray diffraction(XRD), and Fourier-transform infrared(FT-IR) spectroscopy. The results indicate that the density of both the walnut and white poplar is increased, and the open porosity is decreased with the increasing number of carbonization cycles. The XRD patterns of the wood charcoal change gradually with increasing pyrolysis temperature, possibly as a result of the ultra-structural changes in the charcoal or the presence of carbonized coal tar pitch in the composite's body.展开更多
β-Al3Mg2 intermetallic was used as a reinforcing agent to improve the mechanical properties of an aluminum matrix. Different amounts of Al3Mg2 nanoparticles (ranging from 0wt% to 20wt%) were milled with aluminum powd...β-Al3Mg2 intermetallic was used as a reinforcing agent to improve the mechanical properties of an aluminum matrix. Different amounts of Al3Mg2 nanoparticles (ranging from 0wt% to 20wt%) were milled with aluminum powders in a planetary ball mill for 10 h. Consolidation was conducted by uniaxial pressing at 400℃ under a pressure of 600 MPa for 2 h. Microstructural characterization confirms the uniform distribution of Al3Mg2 nanoparticles within the matrix. The effects of nano-sized Al3Mg2 content on the wear and mechanical properties of the composites were also investigated. The results show that as the Al3Mg2 content increases to higher levels, the hardness, compressive strength, and wear resistance of the nanocomposites increase significantly, whereas the relative density and ductility decrease. Scanning electron microscopy (SEM) analysis of worn surfaces reveals that a transition in wear mechanisms occurs from delamination to abrasive wear by the addition of Al3Mg2 nanoparticles to the matrix.展开更多
Ductile iron containing 6.16wt% Al was developed to investigate the effects of aluminum on both its microstructure and hardness. It was found that aluminum not only increases the nodule count and pearlite content but ...Ductile iron containing 6.16wt% Al was developed to investigate the effects of aluminum on both its microstructure and hardness. It was found that aluminum not only increases the nodule count and pearlite content but also improves the hardness in both sand mold and metal mold castings. Annealing treatments were conducted to attain a homogenous microstructure and improve high-temperature serviceability. A ferrite/carbide or ferritic matrix was gained depending on the annealing temperature. It is also discovered that annealing has inverse influences on the hardness of the bulk alloy and the ferrite phase. Although it causes a small decrease in the bulk hardness of the specimens, it leads to an increase in the microhardness of the ferrite. Micro-segregation of the alloying elements was also investigated by means of electron probe micro-analysis for the specimens with different annealing durations and the as-cast specimen as well. An optimum annealing time was proposed to result in the least amount of micro-segregation of aluminum and silicon between graphite nodules.展开更多
Semi-solid metal casting and forming are known as a promising process for a wide range of metalalloys production. In spite of growing application of semi-solid processed light alloys, a few works have been reportedabo...Semi-solid metal casting and forming are known as a promising process for a wide range of metalalloys production. In spite of growing application of semi-solid processed light alloys, a few works have been reportedabout semi-solid processing of iron and steel. In this research inclined plate was used to change dendritic structureof iron to globular one. The effects of length and slope of plate on the casting structure were examined. The resultsshow that the process can effectively change the dendritic structure to globular. In the slope plate angle of 7.5? andlength of 560 mm with cooling rate of 67K·s-1 the optimum nodular graphite and solid globular particle were achieved.The results also show that by using slope plate inoculant fading can be prevented more easily since the total time ofprocess is rather short. In addition, the semi-solid ductile cast iron prepared by inclined plate method, was reheated to examine the effectof reheating conditions on the microstructure and coarsening kinetics of the alloy. Solid fraction at different reheatingtemperatures and holding time was obtained and based on these results the optimum reheating temperature rangewas determined.展开更多
The faults in welding design and process every so often yield defective parts during friction stir welding(FSW).The development of numerical approaches including the finite element method(FEM)provides a way to draw a ...The faults in welding design and process every so often yield defective parts during friction stir welding(FSW).The development of numerical approaches including the finite element method(FEM)provides a way to draw a process paradigm before any physical implementation.It is not practical to simulate all possible designs to identify the optimal FSW practice due to the inefficiency associated with concurrent modeling of material flow and heat dissipation throughout the FSW.This study intends to develop a computational workflow based on the mesh-free FEM framework named smoothed particle hydrodynamics(SPH)which was integrated with adaptive neuro-fiizzy inference system(ANFIS)to evaluate the residual stress in the FSW process.An integrated SPH and ANFIS methodology was established and the well-trained ANIS was then used to predict how the FSW process depends on its parameters.To verify the SPH calculation,an itemized FSW case was performed on AZ91 Mg alloy and the induced residual stress was measured by ultrasonic testing.The suggested methodology can efficiently predict the residual stress distribution throughout friction stir welding of AZ91 alloy.展开更多
Similar friction welded joints of AA-7005 aluminum rods were fabricated using different combinations of process parameters such as friction pressure(1.0, 1.5 and 2.0 MPa) and friction time(10, 15 and 20 s). Interfacia...Similar friction welded joints of AA-7005 aluminum rods were fabricated using different combinations of process parameters such as friction pressure(1.0, 1.5 and 2.0 MPa) and friction time(10, 15 and 20 s). Interfacial microstructure and formation of intermetallic compounds at the joint interface were evaluated via scanning electron microscopy(SEM) equipped with energy dispersive spectrum(EDS), and optical microscopy(OM). Microstructural observations reveal the formation of intermetallic phases during the welding process which cannot be extruded from the interface. Theses phases influence the tensile strength of the resultant joints. From the tensile characteristics viewpoint, the greatest tensile strength value of 365 MPa is obtained at 1.5 MPa and 15 s. Finally, the role of microstructural features on tensile strength of resultant joints is discussed.展开更多
Based on the measurement of the released hydrogen gas pressure (PH2), the reaction kinetics between TiH2 powder and pure aluminum melt was studied at various temperatures. After cooling the samples, the interface of T...Based on the measurement of the released hydrogen gas pressure (PH2), the reaction kinetics between TiH2 powder and pure aluminum melt was studied at various temperatures. After cooling the samples, the interface of TiH2 powder and aluminum melt was studied. The results show that the-time curves have three regions; in the first and second regions, the rate of reaction conforms zero and one order, respectively; in the third region, the hydrogen gas pressure remains constant and the rate of reaction reaches zero. The main factors that control the rate of reaction in the first and second regions are the penetration of hydrogen atoms in the titanium lattice and the chemical reaction between molten aluminum and titanium, respectively. According to the main factors that control the rate of reaction, three temperature ranges are considered for the reaction mechanism: (a) 700-750°C, (b) 750-800°C, and (c) 800-1000°C. In the first temperature range, the reaction is mostly under the control of chemical reaction; at the temperature range of 750 to 800°C, the reaction is controlled by the diffusion and chemical reaction; at the third temperature range (800-1000°C), the dominant controlling mechanism is diffusion.展开更多
The influence of nitrogen content on the precipitation of secondary phases and the tensile strength of Alloy 718 during gas tungstenarc welding was investigated. Various types of precipitates were characterized using ...The influence of nitrogen content on the precipitation of secondary phases and the tensile strength of Alloy 718 during gas tungstenarc welding was investigated. Various types of precipitates were characterized using scanning electron microscopy and transmission electronmicroscopy. The results showed that in the fusion zone, the volume fraction of Nb-rich phases such as Laves, (Nb,Ti)C, and δ phases, as wellas Ti-rich phases such as (Ti,Nb)CN and (Ti,Nb)N, increased with increase in the nitrogen content due to the microsegregation of Nb and Tiwithin interdendritic areas. Nitrogen was also found to decrease the size of γ′′ particles within γ dendrites. For precipitates in the partiallymelted zone, constitutional liquation was observed for both (Nb,Ti)C and (Ti,Nb)N particles. Based on the results of tensile tests, the weld containing0.015wt% nitrogen exhibited the highest ultimate tensile strength (UTS), whereas more addition of nitrogen led to a decrease in both theUTS and yield strength due to the increased content of brittle Laves phases and decreased size of γ′′.展开更多
ZnO nano-particles were synthesized via an ammonical ammonium carbonate solution by precipitation method in presence of some additives such as urea, oleic and stearic acid. The morphology and crystallinity of the obta...ZnO nano-particles were synthesized via an ammonical ammonium carbonate solution by precipitation method in presence of some additives such as urea, oleic and stearic acid. The morphology and crystallinity of the obtained zinc oxide particles depend critically on the type of additive which was used. Additives also affected the crystal orientation of precipitate nano-particles. SEM, XRD, BET and UV-visible were used to characterize morphology, microstructure, specific surface area and optical properties of the products.Photo-catalysis properties of the as-prepared ZnO powders were evaluated by degradation of methyl red(acid red) in aqueous solution exposed to UV-light. Results suggested a close relationship among the morphology,size and surface area on photo-catalysis and optical properties of the particles. The widest Egvalue(3.56 e V),highest degradation and decolorization efficiency(99%) were obtained from a sample with the smallest grain size(largest surface area) which were used urea as an additive.展开更多
文摘Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-bone density make Mg-based alloys good candidates for fabricating surgical bioimplants for use in orthopedic and traumatology treatments.To this end,nowadays additive manufacturing(AM)along with three-dimensional(3D)printing represents a promising manufacturing technique as it allows for the integration of bioimplant design and manufacturing processes specific to given applications.Meanwhile,this technique also faces many new challenges associated with the properties of Mg-based alloys,including high chemical reactivity,potential for combustion,and low vaporization temperature.In this review article,various AM processes to fabricate biomedical implants from Mg-based alloys,along with their metallic microstructure,mechanical properties,biodegradability,biocompatibility,and antibacterial properties,as well as various post-AM treatments were critically reviewed.Also,the challenges and issues involved in AM processes from the perspectives of bioimplant design,properties,and applications were identified;the possibilities and potential scope of the Mg-based scaffolds/implants are discussed and highlighted.
文摘This work explores the correlation between the characteristics of the cast structure(dendrite growth pattern,dendrite morphology and macro-texture)and strain hardening capacity during high temperature deformation of Mg-5Sn-0.3Li-0 and 3Zn multi-component alloys.The three dimensional(3D)morphology of the dendrite structure demonstrates the transition of the growth directions from<1123>,<1120>and<1122>to<1123>and<1120>due to the addition of Zn.The simultaneous effects of growing tendency and the decrement of dendrite coarsening rate at the solidification interval lead to dendrite morphology transition from the globular-like to the hyper-branch structure.This morphology transition results in the variation of the solidification macro-texture,which has effectively influenced the dominant deformation mechanisms(slip/twin activity).The higher activity of the slip systems increases the tendency of the dendrite arms for bending along the deformation direction and fragmentation.Apart from this,the dendrite holding hyper-branch structure with an average thickness below 20μm are more favorable for fragmentation.The dendrite fragmentation leads to considerable softening fractions,and as an effective strain compensation mechanism increases the workability of dendritic structure.
文摘Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al/Mg dissimilar bimetals.Magnesium melt was poured at 700 °C,with melt-to-solid volume ratios(Vm/Vs) of 1.5 and 3,into a preheated hollow aluminum cylinder.The preheating temperatures of the solid part were 320,400,and 450 °C,and the constant rotational speed was 1,600 rpm.The cast parts were kept inside the casting machine until reaching the cooling temperature of 150 °C.The result showed that an increase in preheating temperature from 320 to 450 °C led to an enhanced reaction layer thickness.In addition,an increase in the Vm/Vs from 1.5 to 3 resulted in raising the interface thickness from 1.2 to 1.8 mm.Moreover,the interface was not continuously formed when a Vm/Vs of 3 was selected.In this case,the force of contraction overcame the resultant acting force on the interface.An interface formed at the volume ratio of 1.5 was examined using scanning electron microscopy(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS),and the results demonstrated the formation of Al_(3)Mg_(2),Al_(12)Mg_(17) and(δ+Al_(12)Mg_(17)) eutectic structures in the interface.
基金the Advanced Research and Technology of Magnesium (ARTofMag) research core for their help and support for this study.
文摘The effects of Ca addition on the microstructure and oxidation properties of a new Mg alloy were studied.The oxidation behavior of the alloys was analyzed by thermal analysis and material characterization of the alloys exposed in flame environment;and both electrical and induction furnaces.Moreover,the surface layers were characterized using field emission scanning electron microscopy,and X-ray diffraction technique.It was found that increasing the Ca addition reduces the grain size and increases the fraction of the secondary phases,and enhances the mechanical properties.Moreover,increasing the Ca contents resulted in the formation of a dense CaO/MgO layer on the surface prohibited the oxygen diffusion and assisted in protection of the substrate against further oxidation.Therefore,ignition temperature was increased from 680℃ to 890℃ after addition of the Ca element.The mechanical properties and ignition behavior of the current materials was compared with the literature which it showed an excellent combination of the properties in the developed alloys.
文摘This review paper provides an overview of the micropillar compression technique as applied to magnesium(Mg) and its alloys. It explores the influence of various factors, such as pillar size, shape, temperature, and strain rate on the mechanical properties of Mg.Additionally, the impact of alloying elements, aging, and precipitates in Mg alloys has been extensively examined, revealing their significant influence on mechanical performance. The study highlights the strength and strain hardening improvements in Mg with decreasing pillar size in micropillar compression. Furthermore, the role of precipitates as strengthening agents, affecting deformation mechanisms and overall mechanical response, is explored. These valuable insights are crucial for designing Mg-based materials with enhanced mechanical properties for advanced engineering applications.
基金supported by National Natural Science Foundation of China(52371095)Innovation Research Group of Universities in Chongqing(CXQT21030)+2 种基金Chongqing Talents:Exceptional Young Talents Project(CQYC201905100)Chongqing Youth Expert Studio,Chongqing Overseas Chinese Entrepreneurship and Innovation Support Program(cx2023117)Chongqing Natural Science Foundation Innovation and Development Joint Fund(CSTB 2022NS CQLZX0054)。
文摘Metal-air battery is an environmental friendly energy storage system with unique open structure.Magnesium(Mg)and its alloys have been extensively attempted as anodes for air batteries due to high theoretical energy density,low cost,and recyclability.However,the study on Mg-air battery(MAB)is still at the laboratory level currently,mainly owing to the low anodic efficiency caused by the poor corrosion resistance.In order to reduce corrosion losses and achieve optimal utilization efficiency of Mg anode,the design strategies are reviewed from microstructure perspectives.Firstly,the corrosion behaviors have been discussed,especially the negative difference effect derived by hydrogen evolution.Special attention is given to the effect of anode micro-structures on the MAB,which includes grain size,grain orientation,second phases,crystal structure,twins,and dislocations.For further improvement,the discharge performance,long period stacking ordered phase and its enhancing effect are considered.Meanwhile,given the current debates over Mg dendrites,the potential risk,the impact on discharge,and the elimination strategies are discussed.Microstructure control and single crystal would be promising ways for MAB anode.
基金the National Natural Science Foundation of China(Grant No.51705287)the Scientific Research Foundation of Hubei Provincial Education Department(Grant No.D20211203).
文摘Finite element (FE) coupled thermal-mechanical analysis is widely used to predict the deformation and residualstress of wire arc additive manufacturing (WAAM) parts. In this study, an innovative single-layermulti-bead profilegeometric modeling method through the isosceles trapezoid function is proposed to build the FE model of theWAAMprocess. Firstly, a straight-line model for overlapping beads based on the parabola function was establishedto calculate the optimal center distance. Then, the isosceles trapezoid-based profile was employed to replace theparabola profiles of the parabola-based overlapping model to establish an innovative isosceles trapezoid-basedmulti-bead overlapping geometric model. The rationality of the isosceles trapezoid-based overlapping model wasconfirmed by comparing the geometric deviation and the heat dissipation performance index of the two overlappingmodels. In addition, the FE-coupled thermal-mechanical analysis, as well as a comparative experiment of thesingle-layer eight-bead deposition process show that the simulation results of the above two models agree with theexperimental results. At the same time, the proposed isosceles trapezoid-based overlappingmodels are all straightlineprofiles, which can be divided into high-quality FE elements. It can improve the modeling efficiency andshorten the simulation calculation time. The innovative modeling method proposed in this study can provide anefficient and high-precision geometricmodelingmethod forWAAMpart FE coupled thermal-mechanical analysis.
文摘In this study,the effect of strontium addition on hot deformation of AZ61 alloy was investigated by hot compression tests.A reference alloy(AZ61)and an Sr-containing alloy(AZ61+Sr)was cast while their average initial grain size were supposed to be about 140 and 40μm,respectively.In AZ61+Sr alloy,the Sr-containing precipitations were stable at homogenization temperature.Analysing the hot compression curves,it was revealed that dynamic recrystallization phenomenon had occurred and controlled the thermomechanical behaviour of the alloys.The derived constitutive equations showed that the hot deformation parameters(n and Q)in AZ61+Sr alloy is smaller than those of AZ61 alloy;this can be related to the small initial grain size and the lower amounts of solute aluminium atoms.The analysis of DRX kinetics along with the micrographs of the deformed microstructures showed that at the same condition the development of DRXed microstructure in AZ61+Sr alloy was faster than AZ61 alloy.The increased recrystallized microstructure was interpretated to be attributed to(1)the more grain boundaries present and(2)the existance of the Al-Mg-Sr precipitations assisted the PSN mechanism.Also,the attenuated intensity of the basal texture of AZ61+Sr was related to the DRX fraction of microstructure.
基金supported by the Natural Science Foundation of China(Grant No.51304082 and 51174133)the Natural Science Foundation of Jiangsu Province,China(Grant No.BK20130462)+1 种基金the Natural Science Foundation of the Jiangsu Higher Education Institutions of China(Grant No.12KJB450001)the Science and Technology Commission of Shanghai Municipality(Grant No.11ZR1412900)
文摘The catalyst function was achieved in two regions in an oxygen permeation membrane reactor: H2 dissociated and reacted with lattice oxygen or oxygen ions to form H2 O near the membrane surface. The H2 O formed could react with the residual CH4 away from the membrane surface area.
基金Project supported by the Post-docotorate Fund of Northeastern University, China
文摘Corrosion action and passive mechanism of magnesium alloy in the fluoride solution were studied by means of scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), and electrochemistry methods. The results show that an insoluble MgF2 film is generated on the surface of magnesium alloy activated in the hydrofluoric acid. And the mass of the deposited MgF2 film may reach a constant value, when the mass ratio of Mg/F on the magnesium alloy surface is fixed at 11.3-1. The activated magnesium alloy gains a ‘passivation state’ in a mixture of sulfuric acid and hydrofluoric acid at a volume ratio of less than 1.2. At the same time the mass of magnesium alloy is maintained as a function of the time. When the ratio is above 1.4, the mass of magnesium alloy rapidly decreases. The passive film formed through adsorption of HF2- (or H2F3-, H3F4-) ions by the deposited MgF2 film can protect the magnesium alloy from corrosion in fluoride solution, but not in non-fluoride solutions. The passive state is maintained for activated magnesium alloy in an acidic sulfuric nickel solution with added fluoride. If fluoride and carbonate are added to the acidic sulfuric nickel solution, a replacement reaction between magnesium alloy and solution takes place.
文摘The lignin-cellulosic texture of wood was used to produce two-dimensional(2D) carbon/carbon(C/C) composites using coal tar pitch. Ash content tests were conducted to select two samples among the different kinds of woods present in Iran, including walnut, white poplar, cherry, willow, buttonwood, apricots, berry, and blue wood. Walnut and white poplar with ash contents of 1.994wt% and 0.351wt%, respectively, were selected. The behavior of these woods during pyrolysis was investigated by differential thermal analysis(DTA) and thermo gravimetric(TG) analysis. The bulk density and open porosity were measured after carbonization and densification. The microstructural characteristics of samples were investigated by scanning electron microscopy(SEM), X-ray diffraction(XRD), and Fourier-transform infrared(FT-IR) spectroscopy. The results indicate that the density of both the walnut and white poplar is increased, and the open porosity is decreased with the increasing number of carbonization cycles. The XRD patterns of the wood charcoal change gradually with increasing pyrolysis temperature, possibly as a result of the ultra-structural changes in the charcoal or the presence of carbonized coal tar pitch in the composite's body.
基金Iran National Science Foundation,Universities of Tehran and Tabriz (Sahand University of Technology) for financial support
文摘β-Al3Mg2 intermetallic was used as a reinforcing agent to improve the mechanical properties of an aluminum matrix. Different amounts of Al3Mg2 nanoparticles (ranging from 0wt% to 20wt%) were milled with aluminum powders in a planetary ball mill for 10 h. Consolidation was conducted by uniaxial pressing at 400℃ under a pressure of 600 MPa for 2 h. Microstructural characterization confirms the uniform distribution of Al3Mg2 nanoparticles within the matrix. The effects of nano-sized Al3Mg2 content on the wear and mechanical properties of the composites were also investigated. The results show that as the Al3Mg2 content increases to higher levels, the hardness, compressive strength, and wear resistance of the nanocomposites increase significantly, whereas the relative density and ductility decrease. Scanning electron microscopy (SEM) analysis of worn surfaces reveals that a transition in wear mechanisms occurs from delamination to abrasive wear by the addition of Al3Mg2 nanoparticles to the matrix.
文摘Ductile iron containing 6.16wt% Al was developed to investigate the effects of aluminum on both its microstructure and hardness. It was found that aluminum not only increases the nodule count and pearlite content but also improves the hardness in both sand mold and metal mold castings. Annealing treatments were conducted to attain a homogenous microstructure and improve high-temperature serviceability. A ferrite/carbide or ferritic matrix was gained depending on the annealing temperature. It is also discovered that annealing has inverse influences on the hardness of the bulk alloy and the ferrite phase. Although it causes a small decrease in the bulk hardness of the specimens, it leads to an increase in the microhardness of the ferrite. Micro-segregation of the alloying elements was also investigated by means of electron probe micro-analysis for the specimens with different annealing durations and the as-cast specimen as well. An optimum annealing time was proposed to result in the least amount of micro-segregation of aluminum and silicon between graphite nodules.
文摘Semi-solid metal casting and forming are known as a promising process for a wide range of metalalloys production. In spite of growing application of semi-solid processed light alloys, a few works have been reportedabout semi-solid processing of iron and steel. In this research inclined plate was used to change dendritic structureof iron to globular one. The effects of length and slope of plate on the casting structure were examined. The resultsshow that the process can effectively change the dendritic structure to globular. In the slope plate angle of 7.5? andlength of 560 mm with cooling rate of 67K·s-1 the optimum nodular graphite and solid globular particle were achieved.The results also show that by using slope plate inoculant fading can be prevented more easily since the total time ofprocess is rather short. In addition, the semi-solid ductile cast iron prepared by inclined plate method, was reheated to examine the effectof reheating conditions on the microstructure and coarsening kinetics of the alloy. Solid fraction at different reheatingtemperatures and holding time was obtained and based on these results the optimum reheating temperature rangewas determined.
文摘The faults in welding design and process every so often yield defective parts during friction stir welding(FSW).The development of numerical approaches including the finite element method(FEM)provides a way to draw a process paradigm before any physical implementation.It is not practical to simulate all possible designs to identify the optimal FSW practice due to the inefficiency associated with concurrent modeling of material flow and heat dissipation throughout the FSW.This study intends to develop a computational workflow based on the mesh-free FEM framework named smoothed particle hydrodynamics(SPH)which was integrated with adaptive neuro-fiizzy inference system(ANFIS)to evaluate the residual stress in the FSW process.An integrated SPH and ANFIS methodology was established and the well-trained ANIS was then used to predict how the FSW process depends on its parameters.To verify the SPH calculation,an itemized FSW case was performed on AZ91 Mg alloy and the induced residual stress was measured by ultrasonic testing.The suggested methodology can efficiently predict the residual stress distribution throughout friction stir welding of AZ91 alloy.
文摘Similar friction welded joints of AA-7005 aluminum rods were fabricated using different combinations of process parameters such as friction pressure(1.0, 1.5 and 2.0 MPa) and friction time(10, 15 and 20 s). Interfacial microstructure and formation of intermetallic compounds at the joint interface were evaluated via scanning electron microscopy(SEM) equipped with energy dispersive spectrum(EDS), and optical microscopy(OM). Microstructural observations reveal the formation of intermetallic phases during the welding process which cannot be extruded from the interface. Theses phases influence the tensile strength of the resultant joints. From the tensile characteristics viewpoint, the greatest tensile strength value of 365 MPa is obtained at 1.5 MPa and 15 s. Finally, the role of microstructural features on tensile strength of resultant joints is discussed.
文摘Based on the measurement of the released hydrogen gas pressure (PH2), the reaction kinetics between TiH2 powder and pure aluminum melt was studied at various temperatures. After cooling the samples, the interface of TiH2 powder and aluminum melt was studied. The results show that the-time curves have three regions; in the first and second regions, the rate of reaction conforms zero and one order, respectively; in the third region, the hydrogen gas pressure remains constant and the rate of reaction reaches zero. The main factors that control the rate of reaction in the first and second regions are the penetration of hydrogen atoms in the titanium lattice and the chemical reaction between molten aluminum and titanium, respectively. According to the main factors that control the rate of reaction, three temperature ranges are considered for the reaction mechanism: (a) 700-750°C, (b) 750-800°C, and (c) 800-1000°C. In the first temperature range, the reaction is mostly under the control of chemical reaction; at the temperature range of 750 to 800°C, the reaction is controlled by the diffusion and chemical reaction; at the third temperature range (800-1000°C), the dominant controlling mechanism is diffusion.
基金The authors would like to acknowledge Iran University of Science and Technology for financial support。
文摘The influence of nitrogen content on the precipitation of secondary phases and the tensile strength of Alloy 718 during gas tungstenarc welding was investigated. Various types of precipitates were characterized using scanning electron microscopy and transmission electronmicroscopy. The results showed that in the fusion zone, the volume fraction of Nb-rich phases such as Laves, (Nb,Ti)C, and δ phases, as wellas Ti-rich phases such as (Ti,Nb)CN and (Ti,Nb)N, increased with increase in the nitrogen content due to the microsegregation of Nb and Tiwithin interdendritic areas. Nitrogen was also found to decrease the size of γ′′ particles within γ dendrites. For precipitates in the partiallymelted zone, constitutional liquation was observed for both (Nb,Ti)C and (Ti,Nb)N particles. Based on the results of tensile tests, the weld containing0.015wt% nitrogen exhibited the highest ultimate tensile strength (UTS), whereas more addition of nitrogen led to a decrease in both theUTS and yield strength due to the increased content of brittle Laves phases and decreased size of γ′′.
文摘ZnO nano-particles were synthesized via an ammonical ammonium carbonate solution by precipitation method in presence of some additives such as urea, oleic and stearic acid. The morphology and crystallinity of the obtained zinc oxide particles depend critically on the type of additive which was used. Additives also affected the crystal orientation of precipitate nano-particles. SEM, XRD, BET and UV-visible were used to characterize morphology, microstructure, specific surface area and optical properties of the products.Photo-catalysis properties of the as-prepared ZnO powders were evaluated by degradation of methyl red(acid red) in aqueous solution exposed to UV-light. Results suggested a close relationship among the morphology,size and surface area on photo-catalysis and optical properties of the particles. The widest Egvalue(3.56 e V),highest degradation and decolorization efficiency(99%) were obtained from a sample with the smallest grain size(largest surface area) which were used urea as an additive.
